Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Structural aluminum profiles are designed with advanced alloy compositions, often including elements like magnesium and silicon, to enhance their tensile strength while maintaining a low weight. This high tensile strength enables these profiles to bear substantial loads without deformation, ensuring that structures retain their integrity under dynamic and static forces. These profiles are often subject to finite element analysis (FEA) simulations to ensure they meet the precise engineering standards required for applications.
Aluminum’s low density is a key factor in its application for heavy-duty structural profiles. With a density roughly one-third that of steel, aluminum profiles offer significant weight savings without sacrificing structural performance. This is especially critical in industries like aerospace, where weight reduction directly impacts fuel efficiency and payload capacity. The inherent strength-to-weight ratio of aluminum makes it an ideal choice for applications requiring high strength with minimized mass, such as high-performance vehicles, precision machinery, and structural components in elevated or dynamic environments.
Aluminum naturally forms a protective oxide layer when exposed to air, which provides inherent resistance to corrosion. For heavy-duty structural applications, this characteristic is critical, as it allows the material to withstand exposure to environmental stressors like moisture, saltwater, and chemicals without significant degradation. Aluminum profiles are commonly used in marine, coastal, and chemical processing applications where corrosion resistance is paramount.
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Used for aircraft frames, fuselages, and wing spars due to high strength-to-weight ratio and fatigue resistance.
Provides lightweight yet strong material for vehicle frames, reducing overall vehicle weight while maintaining crash safety standards.
Corrosion-resistant aluminum profiles are used in shipbuilding and offshore rigs, ensuring durability in harsh saltwater environments.
Aluminum profiles support heavy-duty machinery structures, offering strength and dimensional accuracy for precise, high-performance industrial applications.
Used in building facades, structural supports, and framing due to high strength, corrosion resistance, and ease of fabrication.
Heavy-duty aluminum profiles are integral in railway carriages and rail track supports, ensuring structural integrity under high loads and stresses.
One of the key advantages of heavy-duty aluminum profiles is their versatility in design and fabrication. These profiles can be extruded into a wide range of custom shapes and sizes, including complex cross-sections and non-standard geometries. The precision of the extrusion process ensures that profiles can meet exacting dimensional tolerances required for high-performance applications.
Another critical characteristic of aluminum is its high thermal conductivity, which allows for efficient heat dissipation in applications where thermal management is a concern. Heavy-duty structural aluminum profiles are commonly used in the construction of heat exchangers, electronic enclosures, and cooling systems.
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Frigate uses advanced alloy formulations with controlled magnesium and silicon content to maximize tensile strength and corrosion resistance. The profiles undergo precision extrusion and machining processes to meet stringent aerospace tolerances. Rigorous testing, including fatigue and stress analysis, ensures the components meet high-performance standards.
Frigate employs laser measuring systems and automated inspection to maintain precise dimensional tolerances during production. Each profile is checked for any deviations from design specifications at multiple stages. Additionally, the use of CNC machining ensures that even complex geometries are fabricated with consistent accuracy.
Frigate’s aluminum profiles are treated with advanced anodizing processes, enhancing the natural oxide layer for superior corrosion resistance. The profiles are then subjected to salt-spray testing to ensure long-term performance in marine conditions. Custom alloy compositions are also chosen for maximum resistance to chloride-induced corrosion.
Frigate provides tailored aluminum profiles with specific mechanical properties like high strength, fatigue resistance, and thermal conductivity. These profiles can be designed to fit complex machinery frames with minimal weight while maintaining structural integrity. The custom extrusion process ensures optimized performance for heavy-duty applications.
Frigate uses aluminum alloys with high thermal conductivity, ensuring efficient heat dissipation in power generation systems. The profiles are engineered to withstand thermal expansion and contraction without compromising structural stability. Detailed thermal testing validates their performance in extreme heat conditions, ensuring reliability and longevity.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!