Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Flush mounting eliminates external protrusion, which is critical in applications where clearance tolerances are minimal or where wall-mounted obstructions interfere with operational flow or safety compliance. The enclosure is embedded into structural cavities, requiring precise wall cutouts and matched flanges. Design provisions such as mechanically reinforced perimeters, concealed fastening channels, and dimensional compliance to ANSI/NEMA standards ensure consistent mounting across modular systems and allow for uniform wall load distribution.
For critical systems where misalignment can propagate mechanical stress or thermal fatigue, flush mount enclosures are machined to strict geometric tolerances. Enclosure frames maintain angular precision and flatness across the mounting plane, typically ±0.2 mm, to support high-accuracy panel mating. Structural members incorporate stiffeners or formed flanges to prevent deflection during installation or thermal cycling. These properties are essential when the enclosures must align with access panels, bezels, or ganged units within high-density control architectures.
Flush mount installations increase the risk of perimeter leakage due to reduced overhang and exposure to wall materials. To counter this, the enclosures employ multi-layer gasketing systems with polyurethane or EPDM profiles, compression-rated to IP65 or higher, and retained within machined gasket channels to maintain uniform seal compression. Enclosure doors and seams utilize formed interlocks and positive-latching compression systems, ensuring seal integrity under vibration or pressure differential. Material finishes, such as polyester powder coatings or passivated stainless steel, comply with ISO 9227 salt spray performance for corrosion-critical environments.
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Flush-mounted enclosures house PLCs and HMIs within control walls, ensuring surface uniformity and safe access in constrained factory environments.
Used for integrating operator controls and diagnostics in MRI/CT systems, maintaining EMI shielding and sterile environment compatibility through sealed access points.
Recessed into cleanroom partition walls, maintaining ISO 14644 cleanliness by eliminating particle-collecting protrusions and supporting wipe-down disinfection procedures.
Installed within switchgear or MCC panels to display metering and diagnostics without extending into aisle space, complying with NEC clearance codes.
Concealed within architectural panels for HVAC, lighting, and access control terminations, with minimal footprint and tamper-resistant, flush-panel accessibility.
Mounted within walls of control cabins or station systems, providing shielded, vibration-resistant housing for timing, routing, and signal logic hardware.
Flush mount designs limit convective air flow, increasing thermal density. Passive thermal management is supported by thermally conductive chassis grounding, rear-panel heat sink integration, and optional finned extrusions exposed on external surfaces. For active cooling, cutouts are provided with IP-rated fan modules, and internal air baffles are used to manage airflow over high-dissipation components.
Flush mount enclosures are certified under relevant construction and safety codes, including UL 508A, CSA C22.2 No. 94, and IEC 60529. Material certifications include RoHS 3 compliance, REACH declarations, and test reports for flame propagation (UL 94 V-0) and impact resistance (IK08–IK10 depending on enclosure type). Mounting systems are qualified for seismic anchoring where required, and load ratings are provided for vertically and horizontally mounted configurations.
Check all our Frequently Asked Question
Frigate machines the mounting flanges with tight tolerances, typically ±0.2 mm, to prevent misalignment during panel integration. Each enclosure is inspected using surface flatness and angularity checks. This ensures smooth flush finishes and proper load transfer into wall structures.
Frigate offers stainless steel (304/316L), aluminum with chemical conversion coating, or galvanized steel with powder coating. Materials are selected based on ISO 9227 salt spray test performance and environmental exposure rating. This ensures durability in marine, food-grade, or chemical plant installations.
Frigate performs shielding effectiveness tests according to IEC 61000-4-3 and MIL-STD-285. Gaskets, conductive coatings, and bonded seams are integrated into the enclosure design. Final assemblies are tested for RF leakage up to 1 GHz or as per customer specifications.
Yes, Frigate provides configurable gland plates, internal cable ducts, and strain relief brackets based on your routing requirements. Designs follow IEC 60204-1 cable handling standards. This supports high-density wiring without exceeding minimum bend radius or violating EMC separation guidelines.
Frigate uses closed-cell gaskets retained in precision-cut channels around all mating surfaces and mounting flanges. IP ratings up to IP66 are validated using pressurized water spray and dust intrusion tests. Door seams, hinges, and lock points are reinforced for seal continuity under vibration.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
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