Flexible Copper Cables

Have you ever experienced installation delays, required larger bending radii, and even damaged equipment due to rigid cables? Then flexible copper cables are the solution for you. Flexible Copper Cables feature finely stranded copper conductors, enabling a high degree of flexibility without compromising electrical conductivity. 

Conductor Material

High-Purity Copper (Annealed) 

Insulation Material

Polyvinyl Chloride (PVC), Cross-Linked Polyethylene (XLPE), or Thermoplastic Elastomer (TPE) 

Voltage Rating

300/500V, 600/1000V, or as required by application 

Temperature Range

-40°C to +90°C for PVC, -40°C to +105°C for XLPE, or as specified 

Fire Resistance

Flame Retardant (IEC 60332-1), Low Smoke Halogen-Free (LSZH) 

Product Description

These cables are built with advanced insulation materials that offer exceptional resistance to abrasion, oils, chemicals, and extreme temperatures. They are rigorously tested for high bending cycles, ensuring durability even in dynamic environments requiring constant movement, such as robotics, conveyor systems, and automated production lines. This longevity reduces the need for frequent replacements, minimizing downtimes and operational costs. 

These cables are specifically designed to navigate tight spaces and sharp bends, making them ideal for complex installations in industrial automation, automotive, and heavy machinery applications. The flexibility reduces installation time, minimizes cable breakage, and increases efficiency. 

Water Resistance

IP67 (Ingress Protection), or equivalent 

UV Resistance

UV Stabilized Insulation (ISO 4892-2) 

Cross-sectional Area

0.5 mm² to 50 mm² or as required by application

Sheath Material

PVC, TPE, or Low Smoke Zero Halogen (LSZH) 

Armoring

Steel Wire Armor (SWA), or Steel Tape Armor (STA), if required 

Current-Carrying Capacity

Up to 250A depending on cross-sectional area and installation conditions 

Flexibility

Highly Flexible with low bending radius; conforms to IEC 60228 

Cable Size

Customizable based on application needs 

Outer Diameter

Varies with conductor size and insulation type 

Mechanical Protection

Reinforced with steel or aramid fibers for high mechanical strength 

Standards Compliance

IEC 60228, IEC 60332, UL 758, RoHS compliant 

Technical Advantages

Flexible copper cables utilize high-purity copper conductors that offer superior conductivity. This reduces the likelihood of voltage drops, ensuring efficient power transmission across long distances. Whether you’re powering critical machinery or distributing energy in a building’s electrical system, our cables maintain consistent performance, reducing energy losses and ensuring the longevity of your equipment. 

Our Flexible Copper Cables are insulated with advanced materials such as PVC, XLPE, and TPE, offering excellent resistance to extreme temperatures, moisture, and corrosive chemicals. Our cables are built to maintain peak performance, even in the most challenging conditions, whether used in harsh outdoor environments or heavy industrial settings. This increases the overall lifespan of the cable and reduces the frequency of replacements. 

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Industry Applications

Robotics

Provides robotics with reliable power and signal transmission in robotic arms and control systems with high flexibility and durability. 

Automotive Systems

Used for Automotive Systems power distribution and data communication in vehicles, offering resistance to vibration, heat, and chemicals. 

Data Centers

Facilitates Data Centers’ high-speed data transmission with minimal signal loss in server connections and network infrastructure. 

Solar panels

Connects components in Solar panels and wind energy systems, providing flexibility and resilience to environmental conditions. 

HVAC Systems

Ensures HVAC Systems reliable power and control in heating, ventilation, and air conditioning systems, with resistance to temperature fluctuations. 

Medical Devices

Provides stable power and data connections in diagnostic and therapeutic Medical Devices, meeting stringent safety standards. 

Reduced Downtime with Custom Cables

Our Flexible Copper Cables come with custom labeling and color-coded insulation options to simplify maintenance and troubleshooting. This makes it easy for technicians to identify cables quickly, reducing downtime during repairs and ensuring that any maintenance work is done efficiently. 

We understand that every project is different. We offer customizable Flexible Copper Cables, allowing you to select specific conductor sizes, insulation materials, color codes, and shielding options. Whether you need cables for high-frequency data transmission or heavy-duty power distribution, we work with you to deliver a solution that perfectly fits your application. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What Makes Flexible Copper Cables Different from Standard Copper Cables?

Flexible copper cables use many small strands of copper wire, making them bendable and more flexible than standard cables, which often use a single solid wire. This flexibility allows them to fit into tight spaces and handle more movement without breaking. 

How Do Temperature Changes Affect Flexible Copper Cables?

Flexible copper cables are designed to operate in a wide range of temperatures. However, extreme heat can cause the insulation to break down, while extreme cold can make the cable less flexible. Choosing cables rated for your application’s specific temperature range is important. 

Can Flexible Copper Cables Handle High Electrical Loads?

Yes, flexible copper cables can effectively handle high electrical loads. Their multi-stranded design increases the surface area, allowing for better conductivity and reducing the risk of overheating. However, selecting the correct gauge size for your specific application is crucial to ensure safety. 

What Is the Impact of Environmental Factors on Flexible Copper Cables?

Environmental factors like moisture, UV radiation, and chemicals can affect flexible copper cables. To withstand these conditions and prevent corrosion or insulation failure, it’s essential to choose cables with appropriate insulation and protective coatings. 

How Do I Properly Install Flexible Copper Cables?

Proper installation of flexible copper cables involves carefully stripping the insulation to avoid damaging the strands and ensuring good contact with connectors. It’s also important to secure the cable properly to prevent bending or twisting, which could lead to wire fatigue over time. Always follow manufacturer guidelines for installation and use. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Flexible Copper Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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