Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-conductivity copper or aluminum alloys
5-15 µm (micrometers)
2 mm to 12 mm
20 mm to 150 mm
≥ 99.9% IACS (International Annealed Copper Standard) for copper; ≥ 60% IACS for aluminum
Voltage drops in power systems can result in energy inefficiency and costly downtime. Fish Plates Busbars optimize conductivity by using premium-grade materials like high-conductivity copper or aluminum alloys. Their design ensures minimal electrical resistance and seamless current flow, mitigating voltage drops even under high-load conditions.
Copper: ~400 W/m·K; Aluminum: ~230 W/m·K
Up to 36 kV, depending on the design and application
50 A to 5000 A
-40°C to +120°C
High resistance with tin, nickel, or silver plating; suitable for humid and industrial environments
Tensile strength ≥ 200 MPa for copper; ≥ 100 MPa for aluminum
Passes ASTM B571 adhesion test
Smooth, burr-free, with optional anti-oxidation coatings
Material, dimensions, hole patterns, plating type, and surface treatments available upon request
Meets IEC 61439, ASTM B187, and RoHS compliance standards
Traditional connection methods often require complex setups, leading to increased installation time and operational interruptions. Our Fish Plates Busbars are designed with pre-drilled holes, precision-engineered dimensions, and custom fitment options. This ensures compatibility with various busbar systems, significantly reducing assembly time and enabling quick replacements during maintenance.
Safety is paramount in any electrical system, and subpar connections can lead to overheating, sparking, or even system failure. Fish Plates Busbars are precision-engineered with advanced surface finishes to minimize contact resistance and effectively dissipate heat. This reduces the risk of hot spots, improving operational safety and reliability.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Provide low-resistance connections in substations and high-voltage switchgear for efficient power distribution.
Facilitate stable current flow in solar panels, wind turbines, and energy storage systems under varying load conditions.
Support compact, high-current connections in EV battery packs and powertrain systems for efficient energy transfer.
Enable durable, vibration-resistant connections in traction systems and railway overhead power lines.
Ensure stable electrical pathways in aircraft power systems subjected to extreme temperatures and mechanical stress.
Optimize power distribution in server racks, minimizing energy loss and maintaining thermal stability in high-load environments.
Standardized components may not always align with unique system requirements, leading to inefficiencies. Our Fish Plates Busbars are fully customizable regarding material selection, thickness, dimensions, and surface treatments. This flexibility ensures a perfect match for your application, whether it’s high-current industrial setups or compact power systems.
While upfront costs are a consideration, long-term reliability and reduced maintenance expenses offer greater value. Our Fish Plates Busbars deliver exceptional durability, reducing replacement cycles and operational downtime. The result? Lower total cost of ownership and enhanced system performance over time.
Check all our Frequently Asked Question
Fish Plates Busbars are designed with high-conductivity materials such as copper or aluminum alloys, which offer excellent electrical performance. Their precision-machined surfaces ensure maximum contact area, significantly reducing contact resistance. Additionally, anti-oxidation coatings prevent surface degradation, maintaining stable conductivity over time.
Yes, Fish Plates Busbars are engineered to handle thermal expansion effectively. They are manufactured with materials with low thermal expansion coefficients, reducing the risk of deformation. The design also incorporates flexible slots or elongated holes, allowing for controlled movement under thermal stress without compromising the connection integrity.
Fish Plates Busbars feature high-tensile-strength materials and reinforced designs that resist fatigue from mechanical vibrations. They are often paired with vibration-damping accessories or secure mounting systems to maintain the connection, even in dynamic environments like industrial machinery or transportation systems.
Fish Plates Busbars are coated with anti-corrosion finishes such as tin, nickel, or silver plating to ensure durability in harsh conditions. These coatings protect the underlying metal from oxidation and chemical attacks. In addition, using alloys with inherent corrosion resistance, such as aluminum-magnesium alloys, enhances their longevity in humid or coastal environments.
Fish Plates Busbars are designed to distribute current evenly across their surface, reducing localized heating. Metals like copper, which efficiently dissipate heat, enhance their thermal conductivity. The addition of heat sinks or special surface treatments further aids in maintaining optimal operating temperatures, preventing overheating, and ensuring safe operation.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!