Fish Plates Busbars

When it comes to achieving reliable, efficient, and durable electrical connections, Fish Plates Busbars are the industry standard. These components are engineered for superior performance and address critical challenges buyers face in power distribution, energy systems, and industrial operations.  

Material Core

High-conductivity copper or aluminum alloys 

Tin Coating Thickness

5-15 µm (micrometers) 

Bus Bar Thickness

2 mm to 12 mm 

Bus Bar Width

20 mm to 150 mm 

Electrical Conductivity

≥ 99.9% IACS (International Annealed Copper Standard) for copper; ≥ 60% IACS for aluminum 

Product Description

Voltage drops in power systems can result in energy inefficiency and costly downtime. Fish Plates Busbars optimize conductivity by using premium-grade materials like high-conductivity copper or aluminum alloys. Their design ensures minimal electrical resistance and seamless current flow, mitigating voltage drops even under high-load conditions. 

Thermal Conductivity

Copper: ~400 W/m·K; Aluminum: ~230 W/m·K 

Voltage Rating

Up to 36 kV, depending on the design and application 

Current Rating

50 A to 5000 A 

Operating Temperature

-40°C to +120°C 

Corrosion Resistance

High resistance with tin, nickel, or silver plating; suitable for humid and industrial environments 

Mechanical Strength

Tensile strength ≥ 200 MPa for copper; ≥ 100 MPa for aluminum 

Plating Adhesion

Passes ASTM B571 adhesion test 

Surface Finish

Smooth, burr-free, with optional anti-oxidation coatings 

Customization Options

Material, dimensions, hole patterns, plating type, and surface treatments available upon request 

Standards Compliance

Meets IEC 61439, ASTM B187, and RoHS compliance standards 

Technical Advantages

Traditional connection methods often require complex setups, leading to increased installation time and operational interruptions. Our Fish Plates Busbars are designed with pre-drilled holes, precision-engineered dimensions, and custom fitment options. This ensures compatibility with various busbar systems, significantly reducing assembly time and enabling quick replacements during maintenance. 

Safety is paramount in any electrical system, and subpar connections can lead to overheating, sparking, or even system failure. Fish Plates Busbars are precision-engineered with advanced surface finishes to minimize contact resistance and effectively dissipate heat. This reduces the risk of hot spots, improving operational safety and reliability. 

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Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Power Transmission Systems

Provide low-resistance connections in substations and high-voltage switchgear for efficient power distribution. 

Renewable Energy

Facilitate stable current flow in solar panels, wind turbines, and energy storage systems under varying load conditions. 

Electric Vehicles (EVs)

Support compact, high-current connections in EV battery packs and powertrain systems for efficient energy transfer. 

Railway Electrification

Enable durable, vibration-resistant connections in traction systems and railway overhead power lines. 

Aerospace Systems

Ensure stable electrical pathways in aircraft power systems subjected to extreme temperatures and mechanical stress. 

Data Centers

Optimize power distribution in server racks, minimizing energy loss and maintaining thermal stability in high-load environments. 

fish plates busbars

Customization to Meet Specific System Needs

Standardized components may not always align with unique system requirements, leading to inefficiencies. Our Fish Plates Busbars are fully customizable regarding material selection, thickness, dimensions, and surface treatments. This flexibility ensures a perfect match for your application, whether it’s high-current industrial setups or compact power systems. 

While upfront costs are a consideration, long-term reliability and reduced maintenance expenses offer greater value. Our Fish Plates Busbars deliver exceptional durability, reducing replacement cycles and operational downtime. The result? Lower total cost of ownership and enhanced system performance over time. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Fish Plates Busbars minimize electrical resistance in high-current systems?

Fish Plates Busbars are designed with high-conductivity materials such as copper or aluminum alloys, which offer excellent electrical performance. Their precision-machined surfaces ensure maximum contact area, significantly reducing contact resistance. Additionally, anti-oxidation coatings prevent surface degradation, maintaining stable conductivity over time. 

Can Fish Plates Busbars handle thermal expansion in high-temperature environments?

Yes, Fish Plates Busbars are engineered to handle thermal expansion effectively. They are manufactured with materials with low thermal expansion coefficients, reducing the risk of deformation. The design also incorporates flexible slots or elongated holes, allowing for controlled movement under thermal stress without compromising the connection integrity. 

How do Fish Plates Busbars maintain performance under mechanical vibrations?

Fish Plates Busbars feature high-tensile-strength materials and reinforced designs that resist fatigue from mechanical vibrations. They are often paired with vibration-damping accessories or secure mounting systems to maintain the connection, even in dynamic environments like industrial machinery or transportation systems. 

What makes Fish Plates Busbars suitable for corrosion-prone environments?

Fish Plates Busbars are coated with anti-corrosion finishes such as tin, nickel, or silver plating to ensure durability in harsh conditions. These coatings protect the underlying metal from oxidation and chemical attacks. In addition, using alloys with inherent corrosion resistance, such as aluminum-magnesium alloys, enhances their longevity in humid or coastal environments. 

How do Fish Plates Busbars ensure safe heat dissipation during high-current operations?

Fish Plates Busbars are designed to distribute current evenly across their surface, reducing localized heating. Metals like copper, which efficiently dissipate heat, enhance their thermal conductivity. The addition of heat sinks or special surface treatments further aids in maintaining optimal operating temperatures, preventing overheating, and ensuring safe operation. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Fish Plates Busbars

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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