EPDM D-Section Weather Seal

EPDM D-section profiles are formulated to maintain sealing force across a broad temperature spectrum, typically from -40°C to +120°C, with intermittent resistance up to +150°C. The material exhibits a low compression set even under prolonged mechanical load, ensuring the profile retains its elasticity and sealing integrity under fluctuating temperatures and dynamic loading conditions. This makes it suitable for static and semi-dynamic sealing interfaces where thermal cycling would otherwise degrade performance. 

Materials

EPDM, peroxide-cured, closed-cell, high-elasticity, UV-resistant elastomer

Surface Finishes

Matte finish, low-friction, uniform texture, Ra < 2.5 µm

Compliance Standards

Meets ASTM D2000, ISO 3302-1, RoHS, and REACH certification standards

Cross-Section Area (A)

68.5 mm² measured by optical profile, CAD-verified geometry

Mass per Meter (m)

0.075 kg/m calculated from density and cross-sectional profile

Product Description

EPDM’s molecular structure is saturated, giving it superior resistance to ozone, UV radiation, and atmospheric oxidation. This characteristic is particularly critical in outdoor applications or environments with high ground-level ozone concentrations or ionizing radiation. Unlike organic rubbers, EPDM does not crack, chalk, or become brittle over time, preserving enclosure IP ratings and minimizing service intervals in exposed installations such as rooftop HVAC units, outdoor switchgear, or vehicle panels. 

Moment of Inertia (Ix / Iy)

1550 mm⁴ along the horizontal (x) axis and 950 mm⁴ along the vertical (y) axis, both measured from the centroid of the cross-section.

Section Modulus (Zx / Zy)

38.7 / 22.1 mm³, defines resistance to section bending stress

Radius of Gyration (ix / iy)

ix = 4.76 mm, iy = 3.73 mm, calculated from Ix/Iy and area

Max. Axial Load (Euler Buckling)

920 N for 1-meter length, assuming pinned-pinned boundary condition

Max. Load at Slot (Shear Test)

420 N max shear strength using 5 mm steel embedment

Torsional Constant (J)

590 mm⁴ for warping resistance in pure torsional loads

Max Torque (Torsional Load Limit)

1.2 Nm at 20% allowable angular elastic shear strain

Elastic Deflection (100 N Load)

2.1 mm deflection at 100 N, within elastic recovery range

Dynamic Load Rating

Withstands 250 N, 5 Hz cyclic loading up to 1 million cycles

Compatibility Tolerance

±0.3 mm for slot widths between 4 mm and 6 mm

Machining Precision Grade

ISO 3302-1 M2 covers dimensional control during extrusion profile production

Fatigue Life (Slot Edge)

Survives 1 million cycles under edge-loaded shear fatigue at 20% strain

Thermal Expansion (ΔL @ ΔT=50°C)

0.6 mm/m expansion per 50°C change, coefficient 1.2×10⁻⁴/°C

Slot Pull-Out Resistance

310 N resistance using PSA adhesive in steel retention slot

Max Load Bearing at Corner Joint

160 N load at 90° bend with 10 mm radius curvature

Technical Advantages

The closed-cell structure of EPDM sponge profiles limits the ingress of water vapor, air, and particulates. Water absorption rates typically remain below 5% by volume, depending on the density and structure. This is critical in maintaining internal humidity control within electrical cabinets, control panels, and sealed mechanical assemblies. This feature mitigates corrosion risk in metallic housings and prevents pressure equalization failures in sensitive enclosures. 

EPDM elastomers possess inherently high volume resistivity (typically >10¹⁴ Ω·cm), making the material ideal for applications that require dielectric isolation between conductive surfaces. The non-conductive nature of EPDM prevents current leakage paths and provides insulation barriers in electrical cabinets, battery housings, and high-voltage assemblies. Its low dielectric constant contributes to reduced capacitive coupling, critical in EMI-sensitive environments. 

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Industry Applications

Electrical Enclosures

Maintains IP-rated sealing against dust and moisture in switchgear, control panels, and outdoor electrical distribution cabinets.

HVAC Equipment

Prevents air leakage and thermal bridging in duct joints, access panels, and rooftop unit enclosures under thermal cycling.

Automotive Door and Trunk Seals

Provides flexible sealing under compression, compensating for dimensional variations and eliminating water and noise ingress.

Railway Coach Doors and Access Panels

Ensures vibration-resistant, weather-tight seals in exterior access hatches and passenger doors exposed to environmental stress. 

Marine Hatch Covers and Engine Compartments

Resists salt spray, UV radiation, and mechanical vibration in exposed marine environments with dynamic movement.

Telecommunication Cabinets

Maintains environmental sealing for sensitive communication hardware subjected to outdoor temperature fluctuations and particulate exposure.

Chemical and Fluid Resistance in Industrial Exposure

EPDM exhibits broad resistance to dilute acids, alkalis, polar solvents, and water-based chemicals. While not suitable for petroleum-based fluids, its chemical resistance profile makes it the material of choice for applications exposed to cleaning agents, deionized water, and atmospheric contaminants. 

 The elastomeric properties of EPDM D-section profiles provide effective vibration isolation across a wide frequency range. This makes them valuable in assemblies where mechanical vibrations must be damped to prevent structural fatigue, component loosening, or acoustic transmission. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure consistent dimensional tolerance in EPDM D-section weather seals?

Frigate uses precision extrusion tooling and closed-loop process control to maintain tight cross-sectional tolerances. Each batch is tested with optical profile measurement systems for accuracy. Dimensional stability is critical for uniform compression and proper fit in mating channels. This consistency ensures the seal performs as expected under varying mechanical loads.

Are Frigate’s EPDM D-section seals suitable for IP67-rated enclosures?

Yes. Frigate formulates EPDM compounds with closed-cell geometry and low water absorption to meet IP67 sealing performance. The D-section profile is engineered to maintain compression over time, resisting environmental ingress. This makes it ideal for enclosures exposed to water immersion and dust.

Can Frigate supply EPDM D-seals compatible with automated installation systems?

Frigate’s profiles are designed with stable geometry and uniform hardness for robotic or manual insertion into grooves or channel assemblies. Custom adhesive backing or rigid carriers can be integrated on request. This helps reduce misalignment, stretching, or tearing during high-speed production. The seals are optimized for repeatable fit and minimal handling damage. 

How does Frigate verify ozone and UV resistance in EPDM weather seals?

Frigate tests EPDM materials according to ASTM D1171 and ISO 1431 to validate resistance to ozone cracking. Accelerated weathering chambers simulate long-term exposure to UV radiation. Results confirm retention of flexibility and surface integrity. This ensures the seal remains functional in outdoor and high-UV environments.

What makes Frigate’s EPDM D-section seals suitable for vibration-prone assemblies?

Frigate uses EPDM with a tuned durometer and internal damping properties to absorb mechanical shock and vibration. The D-shape compresses in a controlled manner, isolating components from transmitted loads. This reduces fatigue in metal structures and improves equipment longevity. The seals are tested under cyclic compression to verify long-term performance. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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EPDM D-Section Weather Seal

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