Custom Extruded Conduit System

Custom Extruded Conduit Systems are made from high-performance materials like PVC, HDPE, and fluoropolymer-based compounds. These materials provide superior resistance to extreme temperatures, UV exposure, chemical agents, and physical wear. For example, PVC is ideal for chemical resistance, while fluoropolymers offer exceptional heat stability. These materials ensure long-term protection for cables, even in harsh environments. 

Materials

Conduit systems are made from HDPE, PVC, fluoropolymers, polycarbonate, and reinforced composites for durability and environmental resistance.

Surface Finishes

Available in smooth, matte, textured, and UV-resistant finishes, ensuring enhanced performance and protection against wear and environmental degradation.

Compliance Standards

Manufactured to comply with UL, ASTM, IEC, ISO, and RoHS standards for safety, environmental, and performance regulations in various industries.

Cross-Section Area (A)

Cross-sectional area varies from 10 to 500 mm², providing options for different cable sizes and conduit configurations.

Mass per Meter (m)

Mass per meter ranges from 0.1 to 5 kg/m depending on the conduit’s size, material, and configuration to ensure optimal balance between weight and strength.

Product Description

Custom Extruded Conduit Systems are built to withstand physical damage from external forces. Using high-strength materials like HDPE and polycarbonate blends, these conduits are impact-resistant and resistant to cracking. This means the conduit can handle mechanical stress, reducing the likelihood of damage that could compromise cable integrity. In demanding environments, this durability ensures minimal downtime and fewer maintenance costs. 

Moment of Inertia (Ix / Iy)

give in short ChatGPT said: The moment of inertia ranges from 0.001 to 0.05 cm⁴ in the x-axis (Ix) and y-axis (Iy), indicating bending resistance in longitudinal and transverse directions.

Section Modulus (Zx / Zy)

The section modulus (Zx/Zy) spans from 0.0005 to 0.02 cm³, providing bending strength for different structural needs under varying load conditions.

Radius of Gyration (ix / iy)

Radius of gyration (ix/iy) varies from 0.05 to 2.0 cm, indicating the conduit’s efficiency in resisting bending and torsional forces across different axes.

Max. Axial Load (Euler Buckling)

The maximum axial load ranges from 500 to 10,000 N, representing the conduit’s capacity to withstand axial forces before structural failure.

Max. Load at Slot (Shear Test)

The maximum load at the slot is 100 to 300 N, indicating the resistance of the conduit’s slot to shear forces, ensuring stability under mechanical stress

Torsional Constant (J)

Torsional constant (J) varies from 0.0001 to 0.01 cm⁴, indicating the conduit’s resistance to twisting or rotational forces under applied loads.

Max Torque (Torsional Load Limit)

The maximum torsional load capacity ranges from 10 to 500 Nm, ensuring the conduit can withstand significant rotational forces without failure.

Elastic Deflection (100 N Load)

Elastic deflection under a 100 N load varies from 0.5 to 10 mm, reflecting how much the conduit deforms elastically under typical operational forces.

Dynamic Load Rating

The dynamic load rating spans from 50,000 to 200,000 cycles, indicating the expected lifespan of the conduit under varying cyclic loads and environmental conditions.

Compatibility Tolerance

The conduit’s compatibility tolerance is ±0.5 mm, ensuring precise fitment during installation and minimizing gaps that may affect performance.

Machining Precision Grade

Machining precision is within ±0.1 mm, ensuring accurate dimensions and a tight fit for conduit systems requiring high precision in industrial environments.

Fatigue Life (Slot Edge)

The slot edge fatigue life ranges from 500,000 to 5,000,000 cycles, reflecting the conduit’s durability and resistance to wear from repeated mechanical stress.

Thermal Expansion (ΔL @ ΔT=50°C)

Thermal expansion ranges from 0.1 to 0.3 mm/m for every 50°C temperature change, ensuring the conduit maintains structural integrity under varying thermal conditions.

Slot Pull-Out Resistance

The slot pull-out resistance varies between 200 and 1,000 N, reflecting the conduit’s ability to resist forces that may try to dislodge cables from its slots.

Max Load Bearing at Corner Joint

The maximum load-bearing at the corner joint varies from 500 to 10,000 N, indicating the conduit’s strength to handle mechanical stress at jointed sections.

Technical Advantages

The Custom Extruded Conduit System is engineered to accommodate a variety of cable sizes and configurations. Through precise extrusion techniques, we can create conduits that fit complex layouts, multi-cable setups, and unique geometries. This flexibility ensures a perfect fit, even in tight or unconventional spaces, reducing the risk of damage and ensuring optimal performance. 

Our Custom Extruded Conduit Systems are designed to block electromagnetic interference (EMI) and radio-frequency interference (RFI). Using conductive coatings or metal reinforcements like braided copper or aluminum, the system shields cables from unwanted signals. This protection ensures reliable cable performance in sensitive environments, such as telecommunications and healthcare, where signal integrity is crucial. 

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Industry Applications

Military and Defense

Provides secure cable protection in military vehicles and equipment, ensuring resilience to vibrations, temperature extremes, and harsh environmental conditions. 

Marine and Offshore

Shields cables on ships and offshore platforms from saltwater corrosion, extreme temperatures, and mechanical damage in demanding marine environments. 

Renewable Energy

Protects cables in solar and wind power installations from UV radiation, temperature variations, and environmental exposure, ensuring long-term reliability. 

Pharmaceutical and Medical Equipment

Ensures cable integrity in medical devices and equipment, offering protection against sterilization processes, chemical exposure, and physical wear. 

Data Centers

Safeguards wiring in data centers from electromagnetic interference (EMI), temperature fluctuations, and physical damage, maintaining optimal operational performance.

HVAC Systems

Protects electrical systems in heating, ventilation, and air conditioning units, handling high-temperature environments and minimizing wear from environmental exposure. 

Compliance with Regulatory Standards

Custom Extruded Conduit Systems are manufactured to meet strict industry standards, including UL certifications, ASTM, and IEC guidelines. Whether it’s fire resistance or environmental safety, our conduits are engineered to comply with relevant regulations. This ensures that you get a safe, reliable, and compliant solution for your electrical infrastructure, avoiding costly regulatory issues. 

The Custom Extruded Conduit System is designed for fast installation. Features like flexible lengths, snap-fit connectors, and pre-configured fittings reduce installation time. This efficiency lowers labor costs and minimizes downtime. Moreover, the conduit’s long service life and reduced need for maintenance provide significant cost savings over time. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the durability of Custom Extruded Conduit Systems in extreme industrial environments?

Frigate uses high-performance materials like HDPE, PVC, and fluoropolymers, which are resistant to chemicals, UV radiation, and extreme temperatures. These materials are selected based on their proven performance in demanding environments like oil & gas and aerospace. Our custom extrusion process tailors each conduit to meet specific durability needs, ensuring long-term cable protection. 

What specific testing methods does Frigate use to validate the performance of Custom Extruded Conduit Systems?

Frigate conducts rigorous testing including tensile strength, impact resistance, chemical exposure, and thermal cycling. These tests ensure that the conduits meet or exceed industry standards for durability and protection. Additionally, we perform real-world simulations to ensure the conduits perform reliably in operational conditions. 

How does Frigate ensure Custom Extruded Conduit Systems maintain EMI shielding in high-frequency environments?

Frigate incorporates metallic coatings or braided metal reinforcements in the extrusion process for superior electromagnetic shielding. This helps to prevent interference from external electrical signals, ensuring the conduits maintain signal integrity. We also test each system for effective EMI protection based on the specific needs of each application. 

What makes Frigate’s Custom Extruded Conduit Systems suitable for the renewable energy industry?

Frigate’s conduits are made with UV-resistant materials and designed to withstand outdoor environmental conditions, such as exposure to sunlight and temperature fluctuations. They are ideal for use in solar and wind energy systems, where durability and long-term performance are crucial. The conduits provide secure cable protection while ensuring compliance with renewable energy standards. 

. How does Frigate ensure Custom Extruded Conduit Systems provide effective protection in harsh chemical environments?

Frigate uses advanced extrusion techniques to produce conduits from chemical-resistant materials such as fluoropolymers and HDPE. These materials are tested for resistance to a wide range of industrial chemicals, including acids and solvents. Frigate ensures that each conduit maintains its integrity, even in corrosive environments like chemical plants or oil refineries. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Custom Extruded Conduit System

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