Closed Cell Rubber Gasket Strip (Custom Profile)

Our Closed Cell Rubber Gasket Strips (Custom Profile) are engineered for precision sealing applications where long-term performance and reliability are critical. Designed to solve the most demanding sealing challenges, these gaskets offer a robust solution that meets high-performance requirements in various industrial sectors. 

Materials

Custom compounds including EPDM, Silicone, Nitrile, Neoprene, Viton, designed for specific sealing needs.

Surface Finishes

Options for smooth, textured, or custom finishes tailored for application, enhancing sealing efficiency.

Compliance Standards

Meets ASTM D1056, ASTM D2000, ISO 9001, FDA 21 CFR 177.2600, ensuring product quality and safety.

Cross-Section Area (A)

Varies depending on profile design, typically 0.1 to 50 mm² for optimized sealing and load-bearing.

Mass per Meter (m)

Weight varies by profile and material, generally between 0.05 to 5 kg/m for custom designs.

Product Description

Closed-cell rubber gaskets provide an exceptional barrier to air, water, and contaminants due to their unique cellular structure. The material features tightly bonded cells that create an impermeable layer, preventing any ingress of liquids or gases. This makes the gasket ideal for applications that demand high sealing performance, such as electrical enclosures, aerospace systems, or heavy machinery components, where even the smallest leak could compromise system integrity or performance. 

Moment of Inertia (Ix / Iy)

X-axis: 10⁻⁶–10⁻⁴ m⁴ (material/design); Y-axis: 10⁻⁶–10⁻⁴ m⁴ (load distribution).

Section Modulus (Zx / Zy)

Varies with profile design, typically 10⁻³ to 10⁻² m³, optimized for strength and durability.

Radius of Gyration (ix / iy)

Custom profiles exhibit a range from 0.05 to 0.2 meters for enhanced load management.

Max. Axial Load (Euler Buckling)

Load tolerance typically up to 1000 N, depending on material strength and profile design.

Max. Load at Slot (Shear Test)

Load capacity typically between 10 to 1000 N, depending on profile and material used.

Torsional Constant (J)

Typically ranges from 10⁻⁶ to 10⁻³ m⁴, dependent on profile geometry for torsional load absorption.

Max Torque (Torsional Load Limit)

Generally up to 100 N·m, based on size, material properties, and specific design of profiles.

Elastic Deflection (100 N Load)

Deflection typically < 5 mm under 100 N load, dependent on material flexibility and profile stiffness.

Dynamic Load Rating

Load rating generally up to 1000 N, varying by material, profile, and application requirements.

Compatibility Tolerance

Tolerance of ±0.05 mm for custom profiles, ensuring precise fit and optimal sealing efficiency.

Machining Precision Grade

Typically ±0.1 mm, ensuring tight tolerances for demanding industrial and sealing applications.

Fatigue Life (Slot Edge)

Fatigue life typically ranges from 10⁶ to 10⁸ cycles, ensuring long-term performance under stress.

Thermal Expansion (ΔL @ ΔT=50°C)

Material expansion generally between 0.05 to 0.2 mm/m at a temperature change of 50°C.

Slot Pull-Out Resistance

Slot pull-out resistance typically up to 500 N, depending on profile geometry and material type.

Max Load Bearing at Corner Joint

Custom profiles are designed to bear loads between 1000 to 2000 N at corner joints.

Technical Advantages

Standard gasket sizes don’t always work. Our custom profiles solve this problem. We can produce gaskets in specific dimensions, shapes, and thicknesses. This ensures a perfect fit, reducing gaps and the need for adjustments. Custom profiles help achieve a better seal, improving overall performance. 

Closed-cell rubber gaskets resist compression set. They maintain their shape under pressure, even after prolonged use. This is important in applications with constant compression, like engine components or pressurized systems. The gasket retains its sealing properties over time, preventing leaks and failures. 

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Industry Applications

Automotive Sealing

Provides vibration-resistant seals for engine components, doors, windows, and fuel systems, ensuring resistance to heat, oil, and abrasion. 

Aerospace Sealing:

Used in cabin pressure seals, fuel tank seals, and engine compartments, offering resistance to extreme temperatures, pressure, and chemicals. 

Marine Sealing

Seals boat hatches, windows, and doors, providing protection against saltwater corrosion, UV exposure, and harsh marine environments.

Construction Sealing

Used for weatherproofing doors, windows, and roofing materials, offering protection against moisture, dust, and environmental stressors. 

HVAC Systems

Seals ducts and vents, preventing air leakage while withstanding temperature fluctuations, moisture, and chemical exposure in ventilation systems. 

Electrical Enclosures

Seals electrical panels and junction boxes, providing resistance to moisture, dust, and environmental contaminants, ensuring system integrity. 

Vibration Dampening and Noise Reduction

The closed-cell structure absorbs and disperses vibration. This reduces the transmission of mechanical energy and noise. In automotive systems, this helps reduce vibration and improves comfort. In industrial machinery, it prevents wear and tear. These gaskets are ideal for noise-sensitive environments, such as HVAC systems. 

Closed-cell rubber gaskets are resistant to UV radiation, ozone, and weathering. They also handle exposure to moisture without degrading. This makes them durable in harsh environments, such as construction or marine applications. The gaskets last longer, reducing the need for replacements and minimizing downtime. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure precision in custom closed-cell rubber gasket profiles?

Frigate utilizes advanced tooling and precision manufacturing techniques to produce custom profiles with exact dimensions. Our state-of-the-art equipment ensures tight tolerances, meeting exact specifications for each application. This guarantees a perfect fit and optimal sealing performance in diverse industrial environments. 

Can Frigate’s closed-cell rubber gaskets be used for sealing in highly pressurized systems?

Yes, Frigate’s custom closed-cell rubber gaskets are designed to withstand high pressure without compromising their shape or sealing ability. The gasket material maintains its integrity under pressure, preventing leakage. This makes them ideal for demanding applications like aerospace and automotive systems.

How does Frigate address chemical exposure in custom gasket designs?

Frigate’s custom closed-cell rubber gaskets are manufactured from materials that are resistant to a wide range of chemicals, oils, and solvents. This ensures that the gaskets maintain their sealing properties in harsh chemical environments. We select materials based on the specific needs of each application to ensure maximum durability.

What makes Frigate’s closed-cell rubber gaskets suitable for extreme temperature applications?

Frigate’s custom gaskets are made from materials that exhibit high thermal stability, functioning across a wide temperature range. They remain flexible and effective in both high heat and freezing temperatures. This ensures consistent performance in industries like aerospace, automotive, and HVAC.

How does Frigate manage custom gasket designs for complex industrial applications?

Frigate works closely with clients to understand specific design requirements and application challenges. Our engineering team uses advanced CAD software and prototyping techniques to ensure that the gasket meets exact requirements. This results in a tailored solution that provides optimal sealing and durability in complex industrial systems. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Closed Cell Rubber Gasket Strip (Custom Profile)

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Closed Cell Rubber Gasket Strip (Custom Profile)

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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