Aluminum Wire Ducting (with Slotted Cover)

Aluminum Wire Ducting offers strong protection for cables. The aluminum material resists impacts, abrasions, and compression forces. It also prevents oxidation and corrosion, making it ideal for harsh environments. This ducting shields cables from physical damage and environmental stress, extending cable life and ensuring better performance. 

Materials

High-grade aluminum alloys (6063, 6061) for superior strength, durability, and corrosion resistance.

Surface Finishes

Options include anodized, powder-coated, or natural finish for corrosion protection and aesthetic appeal.

Compliance Standards

Meets UL 94V-0, RoHS, IEC 60204-1, and ASTM B221, ensuring high safety and quality standards.

Cross-Section Area (A)

Varies based on the size of the duct, typically ranging between 10 to 100 cm².

Mass per Meter (m)

Typically ranges from 1.2–5.6 kg/m, depending on cross-sectional dimensions and material choice.

Product Description

The slotted cover design provides easy access to individual cables. It allows for quick modifications, such as adding or removing cables, without disturbing the entire system. This feature is key for installations that need frequent updates or changes, offering flexibility for future expansion and maintenance. 

Moment of Inertia (Ix / Iy)

Ix represents values ranging from 5–30 cm⁴ based on duct profile size and shape, while the Iy typically spans 5–30 cm⁴ depending on duct size and geometric properties.

Section Modulus (Zx / Zy)

Ranges from 1.5–5.0 cm³, based on the duct profile and cross-sectional dimensions.

Radius of Gyration (ix / iy)

Typically between 1.5–2.5 cm, varying based on the cross-section shape and dimensions.

Max. Axial Load (Euler Buckling)

Ranges from 250–800 N, depending on duct size, material strength, and length.

Max. Load at Slot (Shear Test)

Can handle 300–1200 N per slot, determined by slot depth and material thickness.

Torsional Constant (J)

Ranges from 2.5–15 cm⁴, dependent on duct shape and cross-sectional geometry.

Max Torque (Torsional Load Limit)

Ranges from 5–50 Nm, based on duct dimensions and material properties.

Elastic Deflection (100 N Load)

Typically ranges from 0.5–3 mm, depending on duct length, material, and cross-sectional shape.

Dynamic Load Rating

Typically rated for 10,000–50,000 cycles, based on material grade and design specifications.

Compatibility Tolerance

Standard tolerance of ±0.2 mm ensures compatibility with other system components and smooth installation.

Machining Precision Grade

Precision of ±0.1 mm for accurate and reliable manufacturing of ducting components.

Fatigue Life (Slot Edge)

Rated for 10^5–10^6 cycles, based on material grade, slot size, and operational conditions.

Thermal Expansion (ΔL @ ΔT=50°C)

Typically 0.02–0.04 mm/m°C, which is common for aluminum in varying temperature conditions.

Slot Pull-Out Resistance

Ranges from 300–2000 N, depending on slot depth, material thickness, and design specifications.

Max Load Bearing at Corner Joint

Typically rated for 500–1500 N, determined by reinforcement and material properties at joint locations.

Technical Advantages

Aluminum Wire Ducting is compact and helps manage limited space effectively. It organizes cables neatly and prevents tangling or interference. This design maximizes the available space, making it easier to install more cables while maintaining accessibility and organization in tight areas. 

Aluminum has high thermal conductivity. It helps dissipate heat more efficiently than other materials. In high-power systems, this keeps cables cool and prevents overheating. This reduces the risk of cable failure and ensures cables perform reliably over time. 

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Industry Applications

Telecommunications Infrastructure

Used for protecting and organizing high-density fiber optic and copper cables in telecom network installations, ensuring optimal signal integrity. 

Industrial Automation

Provides durable cable management for control panels and machinery wiring, minimizing exposure to dust, moisture, and mechanical damage.

Data Centers

Ensures efficient cable organization and thermal management for high-performance servers, reducing heat buildup and improving airflow in dense environments.

Power Generation Facilities

Protects cables in high-voltage electrical systems, reducing the risk of physical damage from environmental factors in power plants.

Railway Systems

Used for organizing and protecting power and signal cables in railways, ensuring stable electrical connections in harsh outdoor conditions.

Renewable Energy Installations

Helps manage wiring for solar and wind energy systems, protecting cables from environmental elements while ensuring system efficiency.

Streamlined Installation and Maintenance

Installing Aluminum Wire Ducting is quick and easy. The modular design allows for fast assembly. The slotted cover makes it simple to route and adjust cables. This ease of access reduces downtime and maintenance costs, ensuring smooth operations. 

This ducting meets safety and regulatory standards. It ensures cables are properly routed and protected from physical damage. The secure design prevents accidents, such as electrical faults or short circuits. This system helps maintain a safe work environment while meeting industry regulations. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the durability of aluminum wire ducting in harsh industrial environments?

Frigate uses high-grade aluminum alloys known for their resistance to corrosion and environmental stress. These materials are tested for strength, ensuring that the ducting withstands extreme temperatures and mechanical wear. Our ducting is engineered to maintain structural integrity, reducing the need for frequent replacements in challenging industrial settings.

How does Frigate’s aluminum wire ducting system contribute to efficient cable management in automated production lines

Frigate’s ducting system is designed to maximize space utilization and organize cables effectively, preventing tangling or interference. The slotted cover design allows for easy cable routing and quick adjustments without disrupting the entire system. This ensures that maintenance or upgrades can be performed without significant downtime in automated environments.

What makes Frigate’s aluminum wire ducting a reliable solution for high-power electrical installations?

Frigate’s ducting is constructed with aluminum’s high thermal conductivity, which effectively dissipates heat generated by high-power cables. This prevents overheating and ensures that electrical systems remain within safe operational temperatures. Additionally, the robust design shields cables from physical damage and environmental factors, ensuring long-term performance.

How does Frigate address the needs of cable protection in outdoor applications?

Frigate’s aluminum wire ducting is designed to endure extreme outdoor conditions, including exposure to moisture, UV radiation, and chemicals. The material’s natural corrosion resistance is further enhanced by protective coatings, making it ideal for outdoor cable management. This ensures that cables remain secure and operational despite harsh weather or environmental stresses. 

How does Frigate ensure compliance with industry standards in their aluminum wire ducting products?

Frigate’s aluminum wire ducting is manufactured in compliance with international safety and quality standards, ensuring reliability and durability. Each product undergoes rigorous testing for mechanical strength, thermal performance, and environmental resistance. This commitment to quality ensures that our ducting systems meet or exceed the requirements of various industries, from telecommunications to aerospace.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Aluminum Wire Ducting (with Slotted Cover)

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Aluminum Wire Ducting (with Slotted Cover)

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