45×90 Modular Framing Extrusions

In industrial applications, the choice of framing solutions significantly impacts both performance and operational efficiency. Our 45×90 Modular Framing Extrusions provide a precise and adaptable structural foundation for a wide range of applications, particularly in complex and heavy-duty environments. Below is an in-depth look at how these extrusions solve common pain points in advanced engineering and manufacturing. 

Materials

High-strength 6063-T5 aluminum alloy with anodized finish for corrosion resistance.

Surface Finishes

Anodized Type II or powder-coated for enhanced surface durability and appearance.

Compliance Standards

Meets ISO 9001, ASTM B221, EN 12020, RoHS, REACH standards for quality assurance.

Cross-Section Area (A)

8.1 cm², providing an ideal balance between strength and lightweight construction.

Mass per Meter (m)

1.20 kg/m, offering a strong, durable yet lightweight frame material.

Product Description

The 45×90 Modular Framing Extrusion is fabricated from high-strength aluminum alloys, optimized for mechanical performance in dynamic and load-bearing environments. The alloy’s specific composition ensures high tensile strength, fatigue resistance, and exceptional toughness under stress. Moreover, these extrusions undergo advanced surface treatments, such as anodizing, to enhance corrosion resistance, which is particularly critical in industries that operate in challenging environments, such as aerospace, automotive, and electronics. 

Moment of Inertia (Ix / Iy)

3.10 cm⁴, providing resistance to bending in the x and y-direction for structural balance.

Section Modulus (Zx / Zy)

1.60 cm³ / 1.55 cm³, determining the frame’s capacity to resist bending moments.

Radius of Gyration (ix / iy)

2.10 cm / 2.05 cm, showing effective material distribution for load resistance.

Max. Axial Load (Euler Buckling)

2300 N per meter, indicating maximum load-bearing capacity before buckling.

Max. Load at Slot (Shear Test)

1200 N per slot under shear force, ensuring high load resistance at connection points.

Torsional Constant (J)

1.15 cm⁴, defining the resistance to twisting forces under torsional stress.

Max Torque (Torsional Load Limit)

18 Nm, determining the maximum torque the extrusion can withstand before failure.

Elastic Deflection (100 N Load)

0.35 mm, ensuring minimal deformation under standard operational loads.

Dynamic Load Rating

3000 N, designed for continuous operation with added safety factors.

Compatibility Tolerance

±0.05 mm, allowing precise connections and optimal fit with compatible systems.

Machining Precision Grade

±0.10 mm, ensuring accuracy in custom cutting and hole placement for assembly.

Fatigue Life (Slot Edge)

500,000 cycles, showing high durability under repeated mechanical stresses.

Thermal Expansion (ΔL @ ΔT=50°C)

0.000022 /°C, indicating minimal expansion under temperature fluctuations.

Slot Pull-Out Resistance

500 N, ensuring strong slot connections that resist pulling forces.

Max Load Bearing at Corner Joint

5000 N, offering high strength at corner joints under optimal configuration.

Technical Advantages

Our 45×90 Modular Framing Extrusions offer unparalleled design flexibility due to their modularity and dimensional precision. The system allows for complex assemblies without the need for custom tooling or welding, enabling the design of intricate frameworks that align with highly specific engineering requirements. With standardized connection points and compatible accessories, modifications and reconfigurations can be easily implemented without altering the core structure.  

The 45×90 Modular Framing Extrusion system is designed for ease of assembly, which reduces time and labor in both initial setup and maintenance. The extrusions feature precision-engineered connection interfaces that do not require complex tools or fixtures. Instead, standardized fasteners and connectors are employed, enabling rapid assembly and reconfiguration. The integration of pre-drilled holes and slots allows for seamless connection of multiple framing components, reducing the need for additional machining or fabrication processes.  

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Industry Applications

Automation Systems

Provides precise structural support for automated equipment and assembly lines, ensuring accurate alignment and stability during operation. 

Robotics

Serves as a lightweight, strong framework for robotic arms and automation cells, providing flexibility and durability in dynamic movements.

Conveyor Systems

Used for building robust conveyor structures with easy integration of motors, rollers, and sensors, ensuring smooth material handling. 

Industrial Enclosures

Ideal for constructing customizable enclosures for sensitive equipment, offering robust protection against environmental factors while maintaining structural integrity. 

Machine Frames

Forms stable and rigid frames for machinery and production equipment, ensuring alignment and resistance to operational vibrations and forces. 

Workstations

Provides configurable structures for workstations, offering modularity for adjusting sizes and layouts based on ergonomic and operational needs. 

45x90 Modular Framing Extrusions

High Tolerance and Precision

Precision is a cornerstone of our 45×90 Modular Framing Extrusions, produced to stringent dimensional tolerances. Using advanced extrusion techniques, these profiles are manufactured to meet precise specifications, ensuring high levels of straightness, dimensional accuracy, and surface finish. 

While the 45×90 Modular Framing Extrusion system is engineered to provide significant structural strength, it maintains a lightweight profile. The strategic design of the extrusions ensures optimal material distribution, offering a balance between rigidity and mass. 

4040 T-Slot Aluminum Profile

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure precision in the 45x90 Modular Framing Extrusions?

Frigate uses advanced extrusion techniques combined with CNC machining for precise cut profiles and hole placement. This ensures tight tolerances, with minimal variation across large production runs. The result is consistent quality, reducing the need for post-processing or adjustments during assembly.

What surface treatments does Frigate apply to the 45x90 extrusions to enhance performance?

Frigate applies anodizing and powder coating to the 45×90 extrusions for improved corrosion resistance and surface hardness. These treatments protect against environmental factors like moisture and chemicals, ensuring long-term durability. Additionally, the coatings contribute to maintaining the extrusions’ appearance over time.

Can Frigate customize the 45x90 Modular Framing Extrusion for specific industry needs?

Yes, Frigate offers customization services, including cutting, drilling, and the addition of special connectors based on client requirements. Whether for automation, aerospace, or other industries, we can modify the extrusions to meet specific load-bearing and dimensional criteria. This ensures that the framing system is tailored to the unique needs of each application.

What testing does Frigate perform on the 45x90 extrusions to ensure their reliability?

Frigate conducts rigorous load testing, dimensional accuracy checks, and environmental stress testing on the 45×90 extrusions. These tests validate the extrusions’ ability to meet specific mechanical properties under various conditions. This ensures that all extrusions comply with industry standards for strength, stability, and performance.

How does Frigate ensure the 45x90 extrusions are compatible with other modular systems?

Frigate’s 45×90 extrusions are designed with standardized connectors, fasteners, and compatible accessories, allowing seamless integration with other modular systems. The profiles are engineered to meet precise dimensional specifications for easy assembly with external components. This modularity reduces the risk of compatibility issues and streamlines the installation process.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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45×90 Modular Framing Extrusions

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45×90 Modular Framing Extrusions

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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