Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-conductivity copper, copper alloys, or aluminum
Cross-linked polyethylene (XLPE), ethylene propylene rubber (EPR), or thermoplastic elastomer (TPE).
1 kV to 30 kV, depending on the application and cable type.
-40°C to +90°C for operational conditions; up to 125°C for short-term overloads.
IEC 60331 and EN 50200 certified for maintaining circuit integrity under fire conditions for up to 180 minutes.
We use multi-layered sheathing made from corrosion-resistant materials like high-grade polyurethane and thermoplastics, which provide robust protection against saltwater corrosion, mechanical damage, and biofouling. This ensures your cables endure high-pressure environments, even at extreme depths.
IP68-rated for continuous immersion in seawater; includes longitudinal and radial water-blocking features.
UV-resistant outer sheath compliant with ISO 4892, ensuring durability in prolonged sunlight exposure.
0.5 mm² to 300 mm² per conductor, customizable based on current and voltage requirements.
High-density polyethylene (HDPE), polyurethane (PU), or thermoplastic polyurethane (TPU)
Galvanized steel wire armor (SWA) or stainless steel, providing mechanical protection in extreme conditions.
50 A to 600 A, depending on conductor size and environmental conditions.
High-flex, multi-strand conductors with torsion and bend cycle resistance for dynamic applications.
Customizable multi-core designs, typically 2-25 cores, depending on data, power, and hydraulic functions.
10 mm to 150 mm, depending on the number of cores and specific application needs.
Reinforced with Kevlar, steel wire, or glass yarn
IEC 60228, ISO 13628-5, API 17E, and BS EN 50525
Managing numerous power, data, and fluid lines with minimal space can lead to complex wiring systems that are difficult to manage and prone to failure. These hybrid umbilical cables are engineered with multiple functional cores in a compact, consolidated structure. The cores support simultaneous data transmission, electrical power, hydraulic fluid, and chemical injection, eliminating the need for multiple cable systems.
We enhance cable longevity through our customized outer sheathing, which includes abrasion-resistant materials and embedded sensors for continuous monitoring of cable health. By proactively detecting potential faults like insulation degradation, our cables minimize unplanned downtime and extend their service life, giving you confidence in long-term, uninterrupted operations.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Transmit hydraulic fluids, power, and data for remote Subsea Oil and Gas equipment control and chemical injection systems.
Deliver electrical power and communication signals to Underwater Wind Turbines and tidal energy systems.
Support Defense and Military data transmission, power, and control systems for underwater vehicles, sensors, and communication arrays.
Provide Remote-Operated Vehicles (ROVs) with real-time data, power, and control for operations in deep-sea environments.
Carry Seismic Exploration power and data signals to seismic sensors and monitoring systems for offshore oil and gas exploration.
Enable Oceanographic Research data transfer and power delivery for deep-sea monitoring equipment and underwater research instruments.
In subsea applications, you rely on high-speed data communication and reliable power delivery to keep your systems running smoothly. Signal degradation or power losses can severely impact performance. Umbilical cables offer high-bandwidth, low-latency data transmission, ensuring clear communication even over long distances. Combined with high-conductivity copper wires, these cables deliver consistent power with minimal losses, reducing the risk of electrical failure in mission-critical operations.
Umbilical cables are more than just connectors—they are lifelines that ensure the seamless operation of your critical systems. They are designed to overcome your biggest technical hurdles. Let us help you increase efficiency, reduce costs, and ensure operational continuity with our advanced, tailor-made cable solutions.
Check all our Frequently Asked Question
Umbilical cables are engineered with multiple protective layers, including high-strength aramid fibers and steel armoring. These materials provide mechanical strength, preventing deformation and damage under extreme hydrostatic pressure. Additionally, water-blocking compounds and cross-linked polymers in the sheath ensure reliable insulation even at deep ocean depths.
Yes, umbilical cables are designed with distinct insulated cores for power, data, and hydraulic lines. These cores are separated using specific shielding materials, such as copper tape or aluminum foil, to prevent electromagnetic interference (EMI) between electrical signals and hydraulic functions. This design ensures smooth, simultaneous operation without performance degradation.
Sheaths are typically made from corrosion-resistant materials like polyurethane (PU), thermoplastic elastomers (TPE), or high-density polyethylene (HDPE). These chemically inert materials prevent degradation when exposed to saltwater, biofouling organisms, and harsh marine environments. Some designs also include water-blocking tapes for extra protection.
Umbilical cables utilize high-performance fiber optic cores for data transmission, which offer low attenuation and minimal signal loss over long distances. Additionally, shielded conductors with low capacitance are used for electrical power transmission, ensuring efficient current flow without excessive voltage drop, even in long cable runs.
For high-tension applications, umbilical cables can be armored with galvanized steel wire (SWA) or steel braiding. In some cases, Kevlar or glass-reinforced yarns provide tensile strength without adding excessive weight. These materials ensure the cables can withstand high tension, bending, and abrasion in dynamic environments like subsea operations.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!