Custom Hydroforming Services

Frigate provides precise Custom Hydroforming with tight tolerances for complex metal shapes. Our process ensures uniform wall thickness and high strength across diverse geometries.

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Precision Custom Hydroforming Services

Frigate’s Custom Hydroforming Services craft complex, high-strength metal forms using high-pressure hydraulic fluids. This process minimizes welding, achieving structural integrity and consistent quality across large volumes. Hydroforming delivers uniform wall thickness and supports intricate geometries, ideal for aerospace, automotive, and industrial applications. Materials like aluminum, stainless steel, titanium, etc., offer durability and corrosion resistance, with precise tolerances reducing the need for additional finishing.

Streamlining the Creation of Complex Geometries

Single-Step Forming for Intricate Shapes

High-pressure hydroforming shapes complex parts in one step, preserving design precision and integrity without additional processes.

Deep Draw Capabilities Without Compromising Strength

Frigate’s hydroforming supports deep draws, which is essential for producing enhanced depth components while retaining material strength.

Minimized Welding Requirements

Hydroforming reduces or eliminates the need for welding by forming shapes directly, resulting in cleaner, structurally stronger parts.

Ensuring Consistent Wall Thickness and Tolerances

Precision-Controlled Pressure for Uniform Thickness

Advanced pressure controls ensure even thickness throughout each component, which is essential for durability and consistent performance.

High-Accuracy Tolerance Control

Frigate’s hydroforming maintains tight tolerances across all parts, reducing the need for further machining and enhancing part uniformity.

Reduced Need for Secondary Processing

Consistent wall thickness and tight tolerances help minimize secondary operations, streamlining production and ensuring higher-quality parts.

Maximizing Material Versatility for Diverse Applications

Supports a Range of High-Performance Metals

Frigate’s hydroforming accommodates metals like titanium, stainless steel, and aluminum, meeting diverse industry requirements.

Customizable Material Properties

This service offers materials with specific properties ideal for sectors needing durability, corrosion resistance, or lightweight strength.

Enhanced Compatibility with Industry Standards

The versatility of materials supports compliance with stringent standards in aerospace, medical, and automotive applications.

Custom Hydroforming Materials

Custom hydroforming is a precision manufacturing process using high-pressure hydraulic fluid. This method shapes metals into complex geometries with uniform thickness and accuracy.

Aluminum Alloys

It is lightweight and offers excellent corrosion resistance. It is ideal for applications requiring high strength-to-weight ratios. Frigate utilizes various aluminum grades, including 6061 and 5052, which are known for their good formability and weldability.

Stainless Steel

Stainless steel offers superior strength and resistance to corrosion. Common grades used in hydroforming include 304 and 316. These materials are suitable for applications in harsh environments, such as automotive and industrial components.

Titanium Alloys

Titanium alloys are recognized for their high strength and low weight, making them ideal for aerospace and medical applications. Frigate works with various titanium grades, including Ti-6Al-4V, which is known for its excellent mechanical properties and corrosion resistance.

Copper Alloys

Copper alloys, including brass and bronze, offer good thermal and electrical conductivity. These materials are often used in applications requiring conductivity and corrosion resistance, making them suitable for electrical and plumbing components.

High-Strength Steel

High-strength steel offers enhanced mechanical properties, allowing thinner sections without compromising strength. Frigate uses advanced high-strength steels (AHSS) for automotive applications, where weight reduction is critical.

Nickel Alloys

Nickel alloys exhibit excellent corrosion resistance and high-temperature strength. They are suitable for demanding applications in aerospace and chemical processing. Frigate employs alloys like Inconel for components requiring high performance in extreme environments.

Improving Equipment Functionality and Pressure Regulation

Hydroforming requires precise control of hydraulic pressures to achieve desired shapes in metal forming. Pressure variation can lead to defects such as wrinkling, thinning, or incomplete forming. Equipment regular calibration is essential for consistent pressure application. Frigate employs advanced hydraulic systems with real-time monitoring to maintain optimal pressure levels, ensuring uniform part quality.

Effective pressure management is crucial for achieving required geometries while preserving material integrity. Fluctuations in pressure can impact the mechanical properties of final components. Frigate minimizes pressure-related issues by utilizing robust equipment and sophisticated control systems, enhancing production efficiency and ensuring compliance with stringent quality standards.

What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What factors influence the choice of materials for hydroforming at Frigate?

Material selection is influenced by the required mechanical properties, formability, and complexity of the shapes. Frigate evaluates the specific application needs to ensure optimal material compatibility for hydroforming.

How does Frigate manage pressure variations during the hydroforming process?

Frigate employs advanced hydraulic systems with real-time pressure monitoring to ensure consistent pressure application. This technology helps prevent defects such as thinning or wrinkling, maintaining high-quality standards throughout production.

What steps does Frigate take to minimize defects in complex geometries?

Frigate uses precise calibration and advanced tooling to achieve desired shapes while controlling hydraulic pressures. This meticulous approach reduces the risk of defects and enhances the overall integrity of complex parts.

How does Frigate ensure tight tolerances in hydroformed components?

Frigate implements strict quality control measures, including continuous pressure and temperature monitoring during forming. These practices help maintain tight tolerances and ensure that each component meets the specified dimensions and performance requirements.

What is Frigate’s approach to post-processing hydroformed parts?

While hydroforming minimizes the need for secondary operations, some parts may require finishing processes. Frigate assesses each component's needs and employs efficient post-processing techniques to ensure that all parts meet industry standards and customer specifications.