- Thermal Stability
Heat-Resistant Power Cord Engineering
Frigate uses finely stranded, low-resistance Class 5 copper to reduce I²R losses in high-load conditions. High-temperature XLPE or silicone insulation maintains dielectric integrity beyond 125°C for reliable thermal stability.
- Flex-Optimized Construction
Frigate cables feature torsion-optimized conductors and elastic jackets, enabling over 1 million cycles without insulation or conductor failure.
- Advanced EMI Shielding
Dual-layer shielding with 95% copper braid and foil ensures 360° coverage, minimizing EMI/RFI in high-interference environments.
- Global Compliance Assurance
Frigate cords meet UL, CSA, VDE, and IEC standards, reducing certification delays and enabling immediate global deployment.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Versatile Offerings
Our Products
Explore our high-quality Power Cords solutions today
- Drop Control
Stable Voltage Over Long Distances
Conductors are upsized based on NEC and IEC voltage drop calculations to maintain delivery voltage across extended cord lengths. Grounding topology and shielding geometry are optimized to minimize inductive losses and potential imbalance.
- Voltage drop ≤ 3% achieved for loads ≥ 10 A over 20+ meter runs using Class 5 copper conductors
- Cross-sections exceed minimum ampacity by up to 20% for surge compensation during transient loads
- Shielding impedance controlled under 10 mΩ/m to reduce voltage rise from magnetic coupling
- Neutral and protective conductors sized asymmetrically to address line imbalance and harmonic load effects
- Conductive filler materials used to reduce internal resistance variation along the length
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
We export to 10+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Solid Progress
Our Manufacturing Metrics
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Frigate uses 95% coverage braided copper with an additional aluminum foil layer to maintain low transfer impedance. Shield continuity is preserved with 360° termination at both ends. This design minimizes EMI leakage in systems operating above 10 kHz. Testing is done per IEC 62153-4-4 to verify shielding effectiveness.
Frigate uses precision-molded thermoset strain reliefs with matched hardness to the jacket material. These reliefs distribute mechanical stress uniformly along the flex zone. Internal support cores are added to prevent conductor movement during cyclic bending. Each design is validated using flex-cycle testing to IEC 60227.
Frigate controls outer jacket diameter within ±0.05 mm using concentric extrusion and laser OD measurement. This allows accurate fit into cable ducts and IP-rated glands without over-compression. Conductor-to-jacket concentricity is also optimized to prevent bulging or radial asymmetry. Such precision enables routing in tight 90° bends without jacket damage.
Frigate calculates conductor cross-section based on load, length, and allowable voltage drop using IEC 60228 and NEC tables. Oversized conductors are selected to keep voltage drop below 3% at full load. Shielding and grounding paths are configured to reduce impedance mismatch. This ensures voltage stability in cords exceeding 20 meters.
Frigate molds strain reliefs and over-jackets directly onto the cable and connector interface. These assemblies are tested to IP67 by immersion and dust chamber exposure. Jacket materials like CPE and neoprene are selected for oil, UV, and solvent resistance. Test data is logged and traceable per IEC 60529 and UL 62.
- In-house conductor stranding and extrusion eliminates dependency on stock parts
- Rapid prototyping capability shortens design-to-sample cycles
- Direct engineering support for sizing, insulation, and shielding adjustments
- Pre-validated cable designs reduce back-and-forth in technical approval
- Vertical integration ensures quick scale-up from samples to volume
- Custom cross-section designs for precise thermal and electrical performance
- High-flex conductor and jacket constructions tested for >1 million cycles
- Dual-layer EMI shielding for sensitive equipment protection
- Optimized jacket diameters for high-density routing without bulging
- Extended service life due to engineered strain relief and torsion resistance
- Class 5 copper conductors minimize I²R heating in high-load applications
- High-temperature insulation maintains dielectric integrity beyond 125°C
- Voltage drop controlled below 3% even over 20+ meter runs
- Shielding impedance optimized to prevent line imbalance
- Torsion-optimized designs resist fatigue in robotic or flex-intensive setups
- Oversized conductors compensate for voltage loss across extended lengths
- Conductive filler materials reduce internal resistance variation
- Asymmetric neutral sizing mitigates harmonic distortion
- Shielding geometry maintains impedance stability under 10 mΩ/m
- Grounding topology optimized to minimize inductive coupling losses
- Over-molded cord-to-connector interfaces for sealed ingress protection
- UV, oil, and solvent-resistant jackets for outdoor and industrial use
- Jacket extrusion controlled within ±0.05 mm for tight routing spaces
- Strain relief molded with matched hardness to jacket for durability
- Full lifecycle testing to simulate real-world mechanical and thermal stress
We'd love to Manufacture for you!
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany