Frigate specializes in digital manufacturing, creating millions of parts across industries. We help reduce development time and costs, delivering superior products to market faster.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Copper, Aluminum, or Copper-Clad Aluminum
XLPE (Cross-Linked Polyethylene), PVC, or Rubber-based compounds
Up to 1500 V (depending on application and cable type)
-40°C to +90°C (may vary based on insulation type)
Flame-retardant, Low Smoke Zero Halogen (LSZH)
Electrical systems on railways demand cables that can handle high loads and ensure constant, uninterrupted power delivery. Our railway cables are engineered with high-conductivity copper or aluminum cores and designed to transmit power with minimal loss. The insulation is crafted to prevent short circuits, ensure optimal signal integrity, and operate efficiently at high currents, even in demanding conditions like high-speed trains or heavy-duty electric locomotives.
Water-blocking, IP67 or IP68 rated for submerged applications
UV-resistant outer sheath, suitable for exposure to direct sunlight
From 0.5 mm² to 400 mm² (depending on cable size and current capacity)
PVC, PE (Polyethylene), or Halogen-free materials (LSZH)
Steel wire or steel tape armoring for mechanical protection
10 A to 1000 A (depending on cable size and conductor material)
High flexibility for easy handling and installation (specialized cables available)
From 1.5 mm² to 500 mm² (custom sizes available based on project requirements)
Ranges from 5 mm to 45 mm (depending on cross-sectional area and sheath material)
Armored or unarmored, with outer protection against abrasion and physical impact
IEC 60228, BS 7919, EN 50264, UL (underwriters laboratories) standards
Safety is non-negotiable in the railway industry. Global safety standards manufacture our cables, which are flame retardant, ensuring they won’t contribute to fires in the event of an incident. They also comply with all relevant industry regulations, giving you peace of mind that your operations will meet or exceed safety requirements.
We understand that time is of the essence during installation and maintenance. Our Railway Cables are designed for easy handling and straightforward installation. With flexible designs and customizable lengths, these cables simplify the process, reducing labor costs and installation time. Plus, with their advanced durability, you can expect reduced downtime and fewer maintenance needs over the years.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Cables for high-voltage power supply, ensuring stable energy transfer between substations and train stations.
Cables for transmitting signals in train control and communication systems resist interference.
Cables connecting trackside equipment such as signaling units, point heaters, and track sensors.
Cables for train monitoring and control systems, ensuring reliable data transmission in real-time.
Cables for overhead and ground-level electrification, providing power to electric locomotives.
Cable powering stations and tunnel lighting are designed for moisture resistance and long-term reliability.
Railway systems are susceptible to electromagnetic interference (EMI) from various sources, such as power lines, motors, and signal equipment. Our cables are specially designed with shielding that protects against EMI, ensuring stable and reliable communication and data transfer. This is critical for operational efficiency and safety, particularly in signaling and control systems.
Every railway system has unique requirements, and our cables are fully customizable to meet those needs. Whether you need cables for power distribution, control systems, or communication, we offer solutions tailored to your specifications. Our team of experts works closely with you to understand the unique challenges of your project, ensuring that you get cables that perfectly match your operational demands.
Check all our Frequently Asked Question
Frigate’s Railway Cables are designed with specialized insulation materials that remain stable under extreme temperature changes. The cables use cross-linked polyethylene (XLPE) or rubber-based compounds, which retain flexibility and insulation properties even in high or low temperatures. This ensures the cables perform reliably in hot desert and cold environments without cracking or losing efficiency.
Frigate’s cables have advanced shielding technologies to protect against electromagnetic interference. We use a combination of aluminum or copper foil and braided wire shields that wrap around the conductors. These layers prevent signals from being disrupted by nearby electrical systems, ensuring that communication and data transfer remain clear and reliable, which is crucial for train signaling and control systems.
Our Railway Cables are built to handle the mechanical stresses caused by train movement and vibrations. The cables feature reinforced cores made of high-strength materials like steel-reinforced copper or aluminum and durable outer jackets designed to absorb impacts. This construction ensures the cables can handle constant vibrations, high mechanical pressure, and bending without compromising performance.
Frigate’s Railway Cables are engineered for extended durability, with a typical lifespan of 30 years or more under continuous operation. The materials used in the cables, such as UV-resistant and corrosion-proof coatings, are designed to resist environmental degradation. Additionally, our high-conductivity conductors ensure that the cables maintain optimal electrical performance for many years, even in harsh operating conditions.
Frigate’s Railway Cables are rigorously tested to meet international safety standards, including flame resistance, low smoke emissions, and non-toxicity in case of fire. The cables are manufactured with materials that pass fire-retardant tests and are designed to minimize the spread of flames. Additionally, we use halogen-free insulation, ensuring no toxic gases are released during a fire and improving safety for passengers and railway operators.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!