Railway Cables

Railway systems operate in challenging environments — from extreme temperatures to moisture, dust, and even vibration exposure. Our Railway Cables are built to withstand these harsh conditions, thanks to advanced insulation materials and robust construction. These cables offer superior resistance to wear and tear, corrosion, and abrasion, ensuring a longer lifespan and reducing the need for frequent replacements. 

Conductor Material

Copper, Aluminum, or Copper-Clad Aluminum 

Insulation Material

XLPE (Cross-Linked Polyethylene), PVC, or Rubber-based compounds 

Voltage Rating

Up to 1500 V (depending on application and cable type) 

Temperature Range

-40°C to +90°C (may vary based on insulation type) 

Fire Resistance

Flame-retardant, Low Smoke Zero Halogen (LSZH) 

Product Description

Electrical systems on railways demand cables that can handle high loads and ensure constant, uninterrupted power delivery. Our railway cables are engineered with high-conductivity copper or aluminum cores and designed to transmit power with minimal loss. The insulation is crafted to prevent short circuits, ensure optimal signal integrity, and operate efficiently at high currents, even in demanding conditions like high-speed trains or heavy-duty electric locomotives. 

Water Resistance

Water-blocking, IP67 or IP68 rated for submerged applications 

UV Resistance

UV-resistant outer sheath, suitable for exposure to direct sunlight 

Cross-sectional Area

From 0.5 mm² to 400 mm² (depending on cable size and current capacity) 

Sheath Material

PVC, PE (Polyethylene), or Halogen-free materials (LSZH) 

Armoring

Steel wire or steel tape armoring for mechanical protection 

Current-Carrying Capacity

10 A to 1000 A (depending on cable size and conductor material) 

Flexibility

High flexibility for easy handling and installation (specialized cables available) 

Cable Size

From 1.5 mm² to 500 mm² (custom sizes available based on project requirements) 

Outer Diameter

Ranges from 5 mm to 45 mm (depending on cross-sectional area and sheath material) 

Mechanical Protection

Armored or unarmored, with outer protection against abrasion and physical impact 

Standards Compliance

IEC 60228, BS 7919, EN 50264, UL (underwriters laboratories) standards 

Technical advantages

Safety is non-negotiable in the railway industry. Global safety standards manufacture our cables, which are flame retardant, ensuring they won’t contribute to fires in the event of an incident. They also comply with all relevant industry regulations, giving you peace of mind that your operations will meet or exceed safety requirements. 

We understand that time is of the essence during installation and maintenance. Our Railway Cables are designed for easy handling and straightforward installation. With flexible designs and customizable lengths, these cables simplify the process, reducing labor costs and installation time. Plus, with their advanced durability, you can expect reduced downtime and fewer maintenance needs over the years. 

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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industrial Applications

Power Distribution

Cables for high-voltage power supply, ensuring stable energy transfer between substations and train stations.

Signal and Communication

Cables for transmitting signals in train control and communication systems resist interference. 

Trackside Equipment

Cables connecting trackside equipment such as signaling units, point heaters, and track sensors. 

Train Control Systems

Cables for train monitoring and control systems, ensuring reliable data transmission in real-time. 

Electrified Railway Lines

Cables for overhead and ground-level electrification, providing power to electric locomotives.

Lighting Systems

Cable powering stations and tunnel lighting are designed for moisture resistance and long-term reliability. 

Tailored Solutions for Specific Needs

Railway systems are susceptible to electromagnetic interference (EMI) from various sources, such as power lines, motors, and signal equipment. Our cables are specially designed with shielding that protects against EMI, ensuring stable and reliable communication and data transfer. This is critical for operational efficiency and safety, particularly in signaling and control systems. 

Every railway system has unique requirements, and our cables are fully customizable to meet those needs. Whether you need cables for power distribution, control systems, or communication, we offer solutions tailored to your specifications. Our team of experts works closely with you to understand the unique challenges of your project, ensuring that you get cables that perfectly match your operational demands. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate's Railway Cable ensure resistance to temperature fluctuations?

Frigate’s Railway Cables are designed with specialized insulation materials that remain stable under extreme temperature changes. The cables use cross-linked polyethylene (XLPE) or rubber-based compounds, which retain flexibility and insulation properties even in high or low temperatures. This ensures the cables perform reliably in hot desert and cold environments without cracking or losing efficiency. 

What makes Frigate’s Railway Cable resistant to electromagnetic interference (EMI)?

Frigate’s cables have advanced shielding technologies to protect against electromagnetic interference. We use a combination of aluminum or copper foil and braided wire shields that wrap around the conductors. These layers prevent signals from being disrupted by nearby electrical systems, ensuring that communication and data transfer remain clear and reliable, which is crucial for train signaling and control systems. 

How do Frigate’s Railway Cables handle high mechanical stress and vibrations from train movement?

Our Railway Cables are built to handle the mechanical stresses caused by train movement and vibrations. The cables feature reinforced cores made of high-strength materials like steel-reinforced copper or aluminum and durable outer jackets designed to absorb impacts. This construction ensures the cables can handle constant vibrations, high mechanical pressure, and bending without compromising performance. 

What is the expected lifespan of the Frigate’s Railway Cable under continuous operation?

Frigate’s Railway Cables are engineered for extended durability, with a typical lifespan of 30 years or more under continuous operation. The materials used in the cables, such as UV-resistant and corrosion-proof coatings, are designed to resist environmental degradation. Additionally, our high-conductivity conductors ensure that the cables maintain optimal electrical performance for many years, even in harsh operating conditions. 

How does Frigate ensure the cables meet the stringent safety standards required for railways?

Frigate’s Railway Cables are rigorously tested to meet international safety standards, including flame resistance, low smoke emissions, and non-toxicity in case of fire. The cables are manufactured with materials that pass fire-retardant tests and are designed to minimize the spread of flames. Additionally, we use halogen-free insulation, ensuring no toxic gases are released during a fire and improving safety for passengers and railway operators. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Railway Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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