Assembly and Kitting Services

Frigate’s Assembly and Kitting Services ensure precise component integration and efficient handling. We optimize assembly workflows using automated systems and advanced quality control techniques. 

Our Clients

Advantages of Assembly and Kitting Services

Integrated Supply Chain Optimization

Assembly and kitting services enhance supply chain efficiency by consolidating parts, reducing inventory handling, and ensuring timely delivery to production lines.

Advanced Quality Control Integration

Kitting services incorporate real-time quality control checks, ensuring all components meet strict specifications before assembly, minimizing defects and rework.

Just-in-Time (JIT) Manufacturing

Utilizing JIT principles, assembly and kitting services reduce excess inventory, allowing for precise scheduling and minimizing storage costs while maintaining production flow.

Automation and Robotics Integration

By integrating automation and robotic systems, assembly and kitting services increase precision, consistency, and speed while reducing human error and labor costs.

Optimize Production with Custom Assembly and Kitting Services

Custom Assembly and Kitting Services streamline production by organizing components and assembling parts before they reach the production line. This ensures parts are available when needed, reducing delays and improving efficiency. Each kit is tailored to specific project requirements, maintaining consistent quality and accuracy. Advanced tracking systems enhance inventory control and ensure traceability throughout the process. This service supports faster assembly, lower handling costs, and more reliable production timelines. 

assembly and kitting services

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Our Assembly and Kitting Process

Component Selection and Procurement

The process begins with sourcing and selecting the components based on project requirements, ensuring all parts meet specifications. 

Part Organization and Sorting

Components are organized and sorted by type, size, and function, ensuring each part is available for assembly. 

Pre-Assembly Configuration

Parts are pre-assembled into kits and grouped together according to the production needs, minimizing the risk of missing components during the final assembly. 

Quality Control Checks

Each component and kit undergo strict quality control inspections to ensure all parts meet quality standards and are defect-free. 

Packaging and Labeling

Once the parts are assembled into kits, they are carefully packaged and labeled for easy identification and efficient handling during the manufacturing process. 

Logistics and Delivery

The final kits are delivered to the production line on a just-in-time schedule, ensuring parts are available when needed and reducing storage costs. 

Industries We Serve

assembly and kitting services
Component Selection and Procurement

The process begins with sourcing and selecting the components based on project requirements, ensuring all parts meet specifications. 

Part Organization and Sorting

Components are organized and sorted by type, size, and function, ensuring each part is available for assembly. 

Pre-Assembly Configuration

Parts are pre-assembled into kits and grouped together according to the production needs, minimizing the risk of missing components during the final assembly. 

Quality Control Checks

Each component and kit undergo strict quality control inspections to ensure all parts meet quality standards and are defect-free. 

Packaging and Labeling

Once the parts are assembled into kits, they are carefully packaged and labeled for easy identification and efficient handling during the manufacturing process. 

Logistics and Delivery

The final kits are delivered to the production line on a just-in-time schedule, ensuring parts are available when needed and reducing storage costs. 

Our Assembly and Kitting Process

Consistent Quality with Component Variability Management

Handling components with varying sizes, specifications, and tolerances can introduce inconsistencies in production. Frigate’s Assembly and Kitting Services address this by carefully sorting and organizing components according to predefined specifications. Each part is grouped based on type, size, and function, ensuring all components are properly organized before assembly. This method eliminates errors related to component mismatch, maintains assembly accuracy, and supports smooth integration into the final product. 

assembly and kitting services

Improve Production Timelines with Tailored Assembly and Kitting Solutions

In industries like electronics, industrial equipment, and consumer goods, slow parts delivery and disorganized workflows can cause production delays. Assembly and Kitting Services address these challenges by pre-assembling all required parts into kits, reducing sourcing time, and minimizing potential assembly errors. These services ensure that complex electronic assemblies are completed quickly and accurately. For industrial equipment manufacturers, streamlined kitting helps reduce downtime and optimize assembly line processes. This approach ensures consistent, high-quality production while maintaining tight schedules across different industries. 

What You Gain with Us

We make your profitability and operations easier with practical approach.

assembly and kitting services
assembly and kitting services

↓ 7-8%

OPS COST

assembly and kitting services

↓ 2-3%

COGM

assembly and kitting services

3X

Aggregation

assembly and kitting services

↑ 25%

Machinery Utilisation

assembly and kitting services

↓ 50%

Expedition

assembly and kitting services

↑ 30%

Frigater Revenue

Minimize Production Delays with Optimized Component Sourcing

Delays in sourcing parts can disrupt production schedules and impact lead times. Frigate’s Kitting Services resolves this by pre-assembling kits that include all necessary components for the assembly process. By consolidating parts in advance, these kits reduce sourcing-related delays. The kitting process ensures that parts are available on time, reducing waiting periods and allowing for more efficient production flow. This approach improves overall operational efficiency and minimizes downtime. 

assembly and kitting services
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What Our Customers Say about Frigate

assembly and kitting services

21%

Faster Manufacturing

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Assembly and Kitting Services ensure minimal errors during complex multi-part assembly processes?

Assembly and kitting services use systematic part organization and automated verification systems to ensure each component is correctly grouped and assembled, reducing human error and minimizing assembly discrepancies. 

How does part tracking in the kitting process prevent production delays?

Advanced tracking systems monitor each kit in real-time, ensuring the availability of the right parts at the right time and preventing production delays due to missing or misplaced components. 

How do Assembly and Kitting Services help manage inventory more effectively?

By consolidating parts into pre-assembled kits, kitting services reduce excess inventory and streamline material flow, allowing for more accurate inventory management and reduced stockholding costs. 

What role do quality control procedures play in the kitting and assembly process?

Each kit undergoes thorough inspection and testing to ensure that all components meet exacting standards. This ensures that no defective or incorrect parts are included, thus preventing rework and costly production downtime. 

How can Assembly and Kitting Services handle high-volume production with varying complexity?

Assembly and kitting services are scalable. They utilize automated sorting, custom packaging solutions, and efficient workflows to manage high-volume and complex projects, ensuring consistent quality and on-time delivery across all production runs. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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