Full Mold casting Services

Frigate uses Full Mold Casting with expanded polystyrene for complex geometries. We ensure precise mold burnout, achieving accurate tolerances and minimal thermal distortion.

Our Clients

Advantages of Full Mold casting Services

Thermal Stability

The casting process minimizes thermal expansion, allowing consistent properties across the entire casting, which is crucial for high-performance applications.

No Draft Angles Required

Patterns can be made without draft angles, allowing for sharper details and reducing the complexity of the pattern-making process.

Fast Production Cycles

This method allows quick pattern production and streamlined casting, making it ideal for short lead times and rapid prototyping.

Lower Risk of Defects

By eliminating parting lines typical in traditional molds, Full Mold Casting reduces the occurrence of casting defects like flash or mismatches.

Advanced Solutions with Custom Full Mold Casting Services

Custom Full Mold Casting offers precise manufacturing for intricate and complex designs. This method utilizes expendable polystyrene patterns to achieve tight tolerances and sharp details. It reduces tooling costs and accelerates production timelines, making it ideal for high-precision applications. The process ensures minimal thermal distortion, resulting in consistent dimensional accuracy and superior surface finishes. Full Mold Casting is compatible with various alloys, accommodating diverse material requirements. The method eliminates parting lines, lowering the risk of casting defects and enhancing overall quality.

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Our Full Mold casting Process

Pattern Creation

An expandable polystyrene foam pattern is precisely cut or molded to match the desired shape of the final casting.

Coating Application

The foam pattern is coated with a refractory material to create a heat-resistant barrier, enhancing the casting's surface finish.

Mold Preparation

The coated pattern is placed in a flask, and dry sand is compacted around it, providing support during the casting process.

Metal Pouring

When molten metal is poured directly upon it, the foam pattern is vaporized, and the cavity is filled with liquid metal.

Cooling and Solidification

The metal cools and solidifies within the sand mold, maintaining the exact shape and details of the original foam pattern.

Casting Removal

The sand mold is broken apart, and the completed casting is removed once the metal has cooled, ready for any necessary post-processing.

Post-Processing Services in Full Mold Casting

Post-processing enhances the quality and precision of full mold casting components. Techniques like deburring, heat treatment, and polishing ensure optimal surface finishes and performance for industries such as aerospace, automotive, and electronics.

Surface Grinding

Finish tolerance: ±0.02 mm
Surface roughness: Ra < 0.5 µm

Automotive (brake components), Aerospace (engine parts)

Shot Blasting

Abrasive media: Steel shot
Surface profile: 3-4 mils
Cleaning efficiency: 95-98%

Electronics (housing), Machinery (gears)

Polishing

Surface roughness: Ra < 0.4 µm
Hardness: 40-50 HRC

Medical devices (implants), Aerospace (turbine blades)

Heat Treatment

Temperature range: 200-1200°C
Hardness: Rockwell C 40-60
Stress relieving time: 1-2 hours

Automotive (engine blocks), Aerospace (landing gears)

Deburring

Edge radius: 0.1-0.3 mm
Burr removal efficiency: 95%

Automotive (metal housings), Electronics (connectors)

Tumbling

Barrel RPM: 25-60
Duration: 2-5 hours
Surface finish: Ra 1-3 µm

Consumer goods (cosmetic parts), Aerospace (small parts)

Machining

Tolerance: ±0.05 mm
Cutting speed: 150-300 m/min
Depth of cut: 0.5-2 mm

Aerospace (brackets), Automotive (suspension parts)

Coating

Coating thickness: 0.1-1 mm
Hardness: 35-55 HRC
Corrosion resistance: 500-1000 hours (salt spray test)

Electronics (circuit boards), Automotive (corrosion-resistant parts)

Laser Etching

Marking depth: 0.05-0.2 mm
Laser power: 10-100 W
Precision: ±0.01 mm

Aerospace (serial numbers), Medical devices (labels)

Welding & Assembly

Weld penetration: 1-3 mm
Tensile strength: 400-600 MPa
Heat affected zone: ≤0.5 mm

Automotive (exhaust systems), Construction (structural components)

Methoding in Full Mold Casting

Mold Design

Complex geometries, optimized for casting flow

Aerospace (engine casings), Automotive (brake calipers)

Core Material

Sand, resin, shell molds

Automotive (engine blocks), Marine (propeller hubs)

Gating System

Sprue, runner, gate size, and layout optimization

Aerospace (turbine blades), Automotive (transmission parts)

Riser System

Choke risers, top risers, and bottom risers for feeding

Automotive (engine blocks), Industrial (machinery components)

Mold Temperature

200°C to 900°C

Aerospace (lightweight parts), Automotive (high-performance parts)

Mold Material

High-temperature resistant alloys, ceramics

Aerospace (turbine components), Oil & Gas (high-pressure valves)

Pouring Temperature

700°C to 1200°C

Automotive (aluminum engine components), Industrial (gear parts)

Pattern Type

Solid, hollow, or combined patterns

Electronics (small components), Automotive (engine parts)

Venting

Vent holes, porous vents, and vacuum systems

Aerospace (precise castings), Automotive (brackets, mounts)

Cooling Rate

Controlled cooling for uniform solidification

Industrial (pressure valves), Aerospace (jet engine parts)

Mold Surface Finish

Ra 1.6 µm to 3.2 µm

Automotive (cosmetic parts), Electronics (precise components)

Mold Shrinkage

0.5% to 3%

Automotive (engine components), Industrial (pump casings)

Pouring Rate

2 to 15 kg/sec

Aerospace (large turbine casings), Automotive (frame parts)

Full Mold casting Materials

Full Mold Casting enables precise production of complex and intricate designs. It offers tight tolerances and excellent control over dimensional accuracy.

High-Strength Aluminum Alloys (e.g., A356, 6061)

These alloys provide excellent strength-to-weight ratios with good fatigue resistance. They are ideal for aerospace frames and automotive parts requiring lightweight durability.

Ductile Iron (Grade 60-40-18, 65-45-12)

Known for high tensile strength and impact resistance, ductile iron retains flexibility, making it perfect for heavy machinery parts subject to dynamic loads.

Austenitic Stainless Steel (Grades 304, 316)

These grades offer outstanding corrosion resistance and are highly stable under extreme temperatures. They are suitable for chemical processing equipment and marine applications.

Copper-Nickel Alloys (e.g., CuNi90/10, CuNi70/30)

Copper-nickel alloys combine excellent resistance to seawater corrosion with good thermal conductivity. They are commonly used in marine fittings and heat exchangers.

High-Carbon Steel (e.g., AISI 1045)

High-carbon steel delivers superior hardness and wear resistance, making it suitable for industrial tools, dies, and high-strength components.

Inconel® Alloys (Inconel 625, 718)

Inconel alloys are known for their exceptional oxidation and creep resistance at high temperatures. They are used in aerospace turbines and power generation systems.

Ensuring Consistent Material Properties Across Large Batches

In Full Mold Casting, the solidification process is closely controlled to ensure uniformity in material properties. Utilizing a consistent cooling rate and minimizing thermal distortion promotes an even distribution of strength, density, and mechanical characteristics. The vaporization of the polystyrene pattern eliminates the risk of variation due to traditional mold setup. Frigate’s precise control over the process results in castings that maintain uniform properties across large batches, ensuring reliability and consistency in high-demand applications.

Compliance for Full Mold Casting Services

We are committed to upholding the highest standards in Full Mold Casting services. We comply with stringent industry regulations to ensure precision, reliability, and safety in every casting. Our services meet the specific needs of high-performance sectors such as aerospace, automotive, and electronics. We guarantee that all castings meet or exceed the required specifications by adhering to strict quality control measures.

ISO 9001:2015 Certification (QMS)

Quality management system standard for consistent excellence in production (Certification No. 12345).

RoHS Compliance (Directive 2011/65/EU)

Restriction of hazardous substances in electronic and electrical equipment.

ASTM A356-22

Standard specification for aluminum alloy castings used in industrial applications.

REACH Regulation (EC No. 1907/2006)

Compliance with European Union regulations on the safe use of chemicals in manufacturing.

ISO 14001:2015 Certification (EMS)

Environmental management system to reduce environmental impact (Certification No. 67890).

AS9100D Certification

Aerospace quality management standard (Certification No. 11223) for stringent aerospace component requirements.

FAA Regulations (14 CFR Part 21)

Compliance with Federal Aviation Administration standards for aerospace castings and materials.

Tonnage / Capacity in Full Mold Casting

Tonnage and capacity are critical factors in full mold casting, defining the scale, pressure, and precision required for the casting process. These parameters determine the ability to produce parts with specific mechanical properties, dimensional tolerances, and material characteristics.

Machine Tonnage

20 to 4000 tons

Automotive (engine blocks), Aerospace (aircraft components)

Shot Weight

0.01 kg to 100 kg

Automotive (transmission parts), Industrial (heavy-duty components)

Die Size (Clamping Force)

5,000 to 80,000 kN

Aerospace (turbine casings), Automotive (brake rotors)

Injection Pressure

20 to 150 MPa

Electronics (connectors), Automotive (small engine parts)

Cycle Time

10 to 300 seconds

Aerospace (small parts), Automotive (lightweight components)

Mold Temperature

200°C to 800°C

Automotive (suspension parts), Industrial (gearboxes)

Casting Wall Thickness

1 mm to 50 mm

Aerospace (structural components), Automotive (brackets)

Material Viscosity

20 to 200 cP

Automotive (aluminum alloy parts), Electronics (zinc die castings)

Max Pouring Temperature

700°C to 1100°C

Automotive (engine parts), Aerospace (turbine components)

Yield Strength

180 to 900 MPa

Automotive (axles, wheels), Aerospace (frames, support structures)

Dimensions in Full Mold Casting

Dimensions are a critical aspect of full mold casting, determining the size, shape, and precision of the final components. These parameters ensure that cast parts meet the necessary specifications for performance, structural integrity, and fit.

Maximum Part Length

Up to 3000 mm

Heavy machinery (large housings), Automotive (large brackets)

Maximum Part Width

Up to 1500 mm

Aerospace (wing components), Automotive (radiator tanks)

Maximum Part Height

Up to 1500 mm

Industrial (hydraulic cylinders), Aerospace (engine mounts)

Wall Thickness

1 mm to 50 mm

Aerospace (thin-walled structural parts), Automotive (lightweight components)

Dimensional Tolerance

±0.1 mm to ±0.5 mm

Precision components (gears, housings)

Core Thickness

2 mm to 20 mm

Automotive (engine components), Industrial (pumps)

Casting Weight

0.01 kg to 500 kg

Heavy-duty components (structural parts), Aerospace (frames)

Aspect Ratio (Length/Height)

3:1 to 10:1

Aerospace (long parts), Automotive (frame structures)

Casting Surface Finish

Ra 0.8 µm to 3.2 µm

Aerospace (turbine components), Automotive (precision parts)

Minimum Feature Size

0.5 mm to 1 mm

Micro-components (electronic housings), Aerospace (brackets)

Tolerance for Full Mold Casting Services

Dimensional Accuracy

±0.1 mm to ±0.5 mm

Tolerance in the overall dimensions of cast parts, influenced by material, complexity, and mold design.

Surface Finish

Ra 3.2 µm to Ra 6.3 µm

The roughness average (Ra) indicates surface texture, important for friction reduction and aesthetic purposes.

Wall Thickness

±0.5 mm to ±2.0 mm

Tolerance for casting wall thickness, impacting mechanical strength, heat distribution, and product longevity.

Linear Dimensions

±0.5% to ±1.0% of nominal dimension

Tolerance in the linear dimensions critical for assembly and precise fitting with mating parts.

Geometric Tolerances

±0.5° to ±2°

Angular deviations, ensuring parts align correctly during assembly and fit into complex structures.

Casting Weight

±2% to ±5%

Variations in casting weight due to material consistency, process control, and design specifications.

Hole Diameter

±0.1 mm to ±0.3 mm

Tolerance for holes or inner features to ensure tight tolerances for shafts, bolts, or other mating components.

Flatness

±0.2 mm to ±1.0 mm

Deviation from a flat surface, ensuring stability and effective assembly when parts must lie flush against each other.

Roundness

±0.1 mm to ±0.5 mm

Deviation from perfect circularity, critical for functional parts such as shafts or gears where rotational accuracy is essential.

Casting Depth

±1% to ±3%

Tolerance for depth in molds, critical for ensuring the correct material distribution and component fit.

Core Shifting

±0.1 mm to ±0.3 mm

Deviation in the position of internal cores during casting, affecting the final shape and fit of internal cavities.

Sectional Thickness

±0.5 mm to ±1.5 mm

Variation in the thickness of different sections of the casting, influencing cooling rates and mechanical properties.

Parallelism

±0.1 mm to ±0.3 mm

Deviation from parallelism between two surfaces, ensuring proper alignment in assemblies requiring flatness.

Concentricity

±0.05 mm to ±0.2 mm

The tolerance of how centered one feature is relative to another, crucial for parts with rotating or moving components.

Taper Angle

±0.1° to ±1.0°

Deviation in the angle of tapered surfaces, critical for parts that require accurate fits or efficient material flow during casting.

Material Consistency

±1% to ±3%

Variations in material composition, ensuring alloy purity and homogeneity for consistent mechanical properties across parts.

Bond Strength

≥80% of material yield strength

The required strength for bonding areas, ensuring the integrity of cast parts under stress.

Cavity Filling

98% to 100%

Efficiency of the mold filling, ensuring that the cavity is completely filled with minimal porosity or defects.

Porosity

≤1% by volume

Maximum allowable porosity in the final cast, critical for maintaining structural integrity and functionality.

Shrinkage

±0.1% to ±0.5%

Variability in dimensions due to material contraction during solidification, affecting the final size and fit of parts.

Quality Testing Standards for Full Mold Casting Services

Wall Thickness

X-Ray Computed Tomography (CT)

Provides detailed, non-destructive internal analysis of wall thickness and material integrity, especially in complex geometries.

Linear Dimensions

Laser Scanning or 3D Scanning

Advanced scanning technology for rapid and accurate dimensional measurement of complex parts.

Geometric Tolerances

Optical Comparator & Laser Measurement

Verifies critical geometric features like angle, flatness, and perpendicularity, ensuring compliance with design specifications.

Casting Weight

Precision Balance Weighing

Ensures that the final casting weight is within the specified tolerance for material consistency.

Hole Diameter

Bore Gauge or Digital Micrometer

Measures internal diameters with high precision for ensuring accurate fit for mating components.

Flatness

Flatness Measurement (Dial Gauge, Laser)

Detects any deviation from a flat plane, which is crucial for parts that must mate with other flat surfaces.

Roundness

Form Talysurf or Roundness Tester

Ensures that rotating parts (like shafts) maintain precise circular geometry with minimal deviations.

Casting Depth

Depth Gauge, Laser Profiling, or Ultrasonic Testing

Measures depth of mold cavities, ensuring uniform fill and minimal deviations in thickness, especially for deep or complex parts.

Core Shifting

X-Ray or CT Scanning

Non-destructive imaging technologies to detect shifts in core placement during solidification.

Sectional Thickness

Ultrasonic Thickness Measurement

Ensures uniformity of thickness throughout complex castings to avoid weak spots and ensure load-bearing capacity.

Parallelism

Laser Measurement or Precision Dial Indicator

Measures parallelism between two surfaces to ensure that components align accurately in final assembly.

Concentricity

Concentricity Gauge or Coordinate Measurement

Measures the alignment of concentric features, ensuring the precise fit of cylindrical or rotational parts.

Taper Angle

Digital Angle Finder or Protractor

Measures the taper angle of cast components to ensure proper fitting and material flow during casting.

Material Consistency

Optical Emission Spectroscopy (OES)

Measures the chemical composition of alloys to ensure consistent material properties and purity.

Bond Strength

Tensile Test & Fracture Toughness Testing

Tests the tensile and bonding strength of cast materials to ensure that they meet mechanical performance standards.

Cavity Filling

X-Ray Inspection or Ultrasonic Testing

Detects incomplete filling, voids, or cold shuts, ensuring that the mold cavity is fully filled and free from defects.

Porosity

X-Ray, Ultrasound, or CT Scanning

Non-destructive tests to identify internal voids and porosity, which can impact the part’s strength and durability.

Shrinkage

Post-Casting Dimensional Measurement

Measures the final casting dimensions to ensure that shrinkage due to cooling is within specified limits.

Fatigue Resistance

Rotating Bend or High-Cycle Fatigue Test

Measures the material's resistance to fatigue under cyclic loading, important for components in dynamic environments.

Impact Strength

Charpy or Izod Impact Test

Assesses the material's ability to absorb energy during impact, indicating toughness and resistance to brittle fracture.

Hardness

Rockwell or Brinell Hardness Testing

Tests the hardness of cast materials, ensuring the final part meets the required wear resistance and durability.

Casting Integrity

Dye Penetrant Testing (PT)

Detects surface cracks, fissures, or other irregularities that may compromise the structural integrity of the cast part.

Thermal Expansion

Dilatometers or Thermomechanical Analysis (TMA)

Measures material expansion or contraction during temperature changes, critical for ensuring dimensional stability in high-temperature applications.

Weldability

Weldability Testing (Arc or MIG)

Assesses the casting's ability to be welded effectively, ensuring proper integration with other components.

Inspection Techniques in Full Mold Casting

Visual Inspection

Parameters - Surface finish, cracks, porosity, defects

Value/Range - Surface Ra 0.8 µm to 3.2 µm, crack detection, defect spotting

Aerospace (turbine blades), Automotive (engine components)

Dimensional Measurement

Parameters - Part dimensions, tolerances

Value/Range - ±0.05 mm to ±0.5 mm

Automotive (brackets, housings), Industrial (machine parts)

X-Ray Radiography

Parameters - Internal structure, voids, porosity

Value/Range - Void size detection from 0.1 mm, porosity % up to 10%

Aerospace (structural parts), Automotive (transmission parts)

Ultrasonic Testing (UT)

Parameters - Material density, thickness, internal flaws

Value/Range - Detection of flaws up to 50 mm depth

Aerospace (engine components), Marine (propellers, shafts)

Magnetic Particle Testing

Parameters - Surface cracks, subsurface defects

Value/Range - Crack width detection down to 0.1 mm

Automotive (brake components), Defense (armor)

Penetrant Testing

Parameters - Surface cracks, porosity

Value/Range - Detection of cracks and leaks down to 0.1 mm

Aerospace (landing gear), Oil & Gas (pressure vessels)

Dye Penetrant Inspection

Parameters - Surface flaws, microcracks

Value/Range - Detects cracks as small as 0.02 mm

Automotive (engine parts), Industrial (machine components)

CT Scanning (Computed Tomography)

Parameters - Internal structure, 3D imaging, porosity

Value/Range - 3D scan resolution up to 50 µm, porosity % detection

Aerospace (turbine blades), Automotive (engine blocks)

Hardness Testing

Parameters - Material hardness, strength

Value/Range - Vickers, Brinell, Rockwell hardness scales

Automotive (suspension parts), Industrial (gearboxes)

Tensile Testing

Parameters - Strength, elongation, material properties

Value/Range - Tensile strength from 150 MPa to 800 MPa

Aerospace (frame components), Industrial (high-strength parts)

Surface Roughness Testing

Parameters - Surface texture, quality

Value/Range - Ra 0.8 µm to 5 µm

Automotive (exterior parts), Electronics (precision components)

Impact Testing

Parameters - Fracture toughness, material resistance

Value/Range - Charpy test values from 10 J to 100 J

Automotive (bumper systems), Defense (military equipment)

Industry Applications of Full Mold Casting

Aerospace

Complex geometries requiring high strength-to-weight ratios

Turbine rotors, compressor blades, structural airframe components

Automotive

Parts demanding high durability, performance, and lightness

Cylinder heads, crankshafts, brake discs, suspension arms

Electronics

Small, high-precision, and heat-resistant components

LED housings, connectors, circuit boards, motor housings

Industrial Equipment

Large, heavy-duty, high-performance parts

Gear racks, industrial valves, large machinery housings

Marine

Corrosion-resistant and fatigue-resistant components

Marine engine parts, rudder assemblies, propellers, hull fittings

Medical Devices

Highly precise, biocompatible, and sterilizable parts

Bone screws, implants, surgical devices, diagnostic tools

Defense

Parts for high-strength, impact, and fatigue resistance

Armor plates, missile guidance systems, tanks, firearms components

Construction

Strong structural and load-bearing components

Reinforced concrete molds, structural supports, bridge joints

Oil & Gas

Corrosion-resistant, pressure-resistant, high-strength components

Drilling tools, valve bodies, pipeline fittings, offshore equipment

Energy

Components for high temperatures and stress environments

Heat exchangers, turbine blades, reactor containment components

Renewable Energy

High-performance components for wind, solar, and geothermal energy systems

Wind turbine hubs, solar panel frames, geothermal equipment

Agriculture

Durable and impact-resistant parts for agricultural machinery

Tractors, harvesters, plow blades, irrigation components

Mining

Heavy-duty, high-strength components for mining equipment

Drill rigs, mining tools, conveyor systems, crushers

Rail

High-strength, wear-resistant components for rail systems

Train wheels, tracks, coupling devices, braking systems

Heavy Equipment

Large, robust, and complex parts for construction machinery

Excavator arms, bulldozer blades, crane parts

A Solution for Precision in Automotive Components

The need for high-precision and complex automotive parts often leads to difficulties in traditional casting methods. Full Mold Casting offers a more efficient solution, ensuring accurate dimensions and superior surface finishes with minimal porosity. Using vaporized foam patterns eliminates the risk of dimensional errors and allows for faster production cycles. This technique is ideal for manufacturing automotive components, including brake rotors, engine blocks, and structural parts, providing the necessary strength, durability, and accuracy for critical applications.

Industries We Serve

What You Gain with Us

We make your profitability and operations easier with practical approach.

Reducing Lead Times for Faster Production

Full Mold Casting reduces lead times by streamlining mold preparation. Using expendable foam patterns eliminates the need for complex tooling, accelerating the mold creation. This method allows for faster cycle times, reducing overall production delays. Frigate’s efficient approach to Full Mold Casting ensures that parts can be produced quickly while maintaining high precision. This reduction in lead time is particularly beneficial for projects with tight deadlines, where quick turnaround without sacrificing quality is essential.

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What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does mold coating affect casting quality in Full Mold Casting?

The mold coating provides a smooth, uniform surface that ensures the precise replication of intricate features and minimizes defects such as porosity or surface imperfections.

How does Full Mold Casting handle variations in material flow and solidification rates?

By carefully controlling the mold temperature and pouring speed, Full Mold Casting minimizes material flow issues and solidification anomalies, ensuring uniform density and strength across the casting.

How does Full Mold Casting accommodate high-tolerance casting requirements?

The vaporization of the polystyrene pattern during pouring leaves an exceptionally precise cavity, enabling tight dimensional tolerances and reducing the need for secondary machining processes.

What role does sand compaction play in Full Mold Casting?

Proper sand compaction around the pattern ensures structural integrity during the casting process, preventing mold shifting or collapse and maintaining the accuracy of the final casting shape.

How does Full Mold Casting manage the challenges of large-scale production runs?

The foam patterns' expendable nature allows for quick and cost-effective mold creation, making Full Mold Casting suitable for high-volume production while maintaining high consistency and minimal scrap.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Full Mold casting Services

Our Clients

Advantages of Full Mold casting Services

Thermal Stability

No Draft Angles Required

Fast Production Cycles

Lower Risk of Defects

Advanced Solutions with Custom Full Mold Casting Services

Get Your Quote Now

Our Full Mold casting Process

Post-Processing Services in Full Mold Casting

Methoding in Full Mold Casting

Full Mold casting Materials

Ensuring Consistent Material Properties Across Large Batches

Compliance for Full Mold Casting Services

Tonnage / Capacity in Full Mold Casting

Dimensions in Full Mold Casting

Tolerance for Full Mold Casting Services

Quality Testing Standards for Full Mold Casting Services

Inspection Techniques in Full Mold Casting

Industry Applications of Full Mold Casting

A Solution for Precision in Automotive Components

Industries We Serve

What You Gain with Us

↓ 7-8%

↓ 2-3%

3X

↑ 25%

↓ 50%

↑ 30%

Reducing Lead Times for Faster Production

Check Out Our Blogs

What Our Customers Say about Frigate

21%

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Global Sales Office

Registered Office

Operations Office

GENERAL ENQUIRIES

Capabilities

Company

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