We Serve
Industries
- EPC
- OEM
- Startups
Verticals
- Robotics
- Consumer Electronics
- Electric Vehicles
- Defence & Aerospace
We Do
Mechanical
- Heavy Engineering
- Sheetmetal Fabrication
- Injection Moulding
- CNC Machining
- 3D Printing
- Metal Stamping
Electronics
- PCB Manufacturing
- PCB Assembly
- Component Sourcing
- IoT & Consumer Products
Inside Frigate
- Frigatians
- Frigaters
- Investors
- Blogs
PCBA Services
We provide expert PCB assembly services, including board-level and completed box build assembly, SMT and thru-hole technology, and everything from fully automated processes to precise hand assembly. We have PCBA assembly facilities across India with virtually limitless capabilities.
Frigate provides a complete lead-free (RoHS) production line adapted to a high volume of customised orders. From one to 8,000+ assembled pieces, Flexible assembly capabilities and Assembly from 8 to 72 hours.
The Frigate Comfort
AFFORDABLE PRICING
With no hidden charges or payments upfront, we put the satisfaction of our customers as our prime focus.
CERTIFIED VENDORS
We have a network of certified PCB Assembly fabricators always on fire, capable of anything.
INVENTORY MANAGEMENT
An end-to-end solution for managing your project, inventory of components & logistics.
The Frigate Freedom
200+ FRIGATERS
With our trustable network of Frigaters all your parts are manufactured with utmost care and quality.
NO MINIMUM ORDER QUANTITY
Let the quantity not stop you from reaching your goals. Frigate renders its services for all Projects irrespective of quantity needed.
TRACK ON THE GO
With our completely transparent project management, tracking the real time status of the projects with Frigate is just one click away.
Why choose Frigate for PCBA Services?
We provide turnkey PCBA Service. We utilize all our Frigater’s manufacturing and supply chain expertise to bring you a complete all-in-one service.
Our PCBA Offerings
When you work with Frigate for PCB and PCB Assembly, you get years of experience on your side, timely service and quality excellence.
We cover all types of PCB assemblies ranging from,
- SMT - Surface Mount Technology
- THT - Through Hole Technology
- Mixed Technology
- Single or Double Placement
Surface-Mount Technology
Surface-mount technology (SMT) is an assembly process that involves mounting electronic components to the surface of a PCB. It is highly automated and flexible, and it allows for higher connection densities. It enables manufacturers to place complex circuitries into small components.
The four basic steps of PCBA SMT are:
1. Preparing the PCB: First, the assembler places solder paste where it is needed on board.
2. Placing the components: Next, the assembler places the components on the board, typically using a pick-and-place machine.
3. Reflow soldering: The assembler then heats the boards in a reflow oven until the solder paste reaches the temperature required for the solder joints to form.
4. Inspection: The assembler conducts inspections throughout the SMT process, including before attaching the components and before and after reflow soldering.
Thru-Hole Technology
Thru-hole technology is an assembly process that involves drilling holes into a PCB through which electronic components called leads can be attached. It is an older technology than SMT but creates a stronger connection between the board and the components, which makes for more durable and reliable assemblies.
Thru-hole assembly can be either fully automated or semi-automated. The steps of the PCBA thru-hole process include:
1. Drilling the holes: The first step in the thru-hole process involves drilling holes into the board. These holes must be the right size for the component leads.
2. Placing the leads: Next, the assembler places the leads in the holes.
3. Soldering: The next step in the process is soldering. This step ensures the components are held firmly in place.
4. Inspection: Throughout the process, the assembly undergoes inspections to ensure the PCBA will function as expected.
Electronic Assembly Facilities
1. ESD safe Electronic Assembly & material stores area.
2. Highly trained and dedicated workforce.
3. SMT Assembly Line for PCBA.
4. Manual Electronic Assembly Line.
5. Electronic Assembly Production lines equipped with Optical Inspection system for checking the quality of solder joints.
6. Uninterrupted Power Back up.
PCBA Line Configuration
1. Component Kitting.
2. Baking Chamber.
3. Stencil printer.
4. Pick & Place.
5. Reflow ovens with RoHS capability.
6. Press fit connector assembly Machine.
7. Optical Inspection.
8. BGA Rework station.
9. Ultrasonic PCB Cleaner.
10. Conformal Coating.
11. Solder Pot, Solder Hot Plate.
Quality Assurance
1. Standard test equipment backed by a highly-skilled test engineering team.
2. Digital Oscilloscopes, Spectrum analyzer.
3. Digital Volt/current meters, LCR meters.
4. Signal Generators, Frequency Counters.
5. Variable power supplies.
6. Access to Environmental Test Setup.
7. Development of Customer specific Test Jigs for testing
8. The Dedicated Test engineering team for Post assembly functional & performance tests
9. Electronic Assembles as per Automotive (IATF 16949), Medical Devices (ISO 13485),Aerospace & Defense ( AS9100D ) quality management standards.
FAQ for
PCBA
services
You can get your prototyping projects for concept prototypes, functional prototypes, and even small-medium production runs done with Frigate.
- While PCB, PCA and PCBA are used interchangeably in the industry, here's what they really mean: PCB: Printed Circuit Board. It's the “naked” board without the electronic components. PCBA: Printed Circuit board Assembly. It's the same thing as a PCA — a Board with All the Components included.
- A motherboard is a printed circuit assembly (PCA) used exclusively in laptop or desktop computers. While some may refer to a PCA as a motherboard, only those found in computers are motherboards. All other printed circuit assemblies are simply PCA or PCBA.
- PCBs are typically made of multiple layers, including RF4 material substrate (such as fiberglass) for insulation, and copper to conduct electric current. Creating a PCB is a multi-step process that includes: 1. Designing the PCB: advanced software is used to determine the size, dimensions and number of layers needed for the PCB. 2. Printing the PCB design: a specialized printer called a plotter printer is used to print the design, which is made up of multiple layers for the conductive and non-conductive areas. The print becomes the foundation of the substrate, which holds the components of the structure includes copper on both sides of the layer. 3. Printing the copper for the interior layers: the design of the PCB is printed to a laminate that includes a film designed to react with ultraviolet light to properly align the board and the layout of the electrical components. 4. Getting rid of the extra copper: because the design has been cooked and processed with ultraviolet lights, certain areas are hardened and the copper is bonded to the board. The next step is to use a chemical solution to remove the unnecessary copper from the board. 5. Inspection and layer alignment: once the extra copper is removed, the design must be scrutinized to ensure all the layer and drill holes align properly. A machine drills a pin through the layers to keep them aligned. Then another machine tests the board for errors. 6. Laminating the PCB layers: once the board passes inspection, an epoxy resin layer is applied to laminate the board. Another layer of substrate is applied, then layers of substrate resin and copper foil are applied and pressed together. 7. Drilling holes: a computer-guided drill is used to drill holes through the substrate and inner panels at the appropriate places for the design. Once drilling is completed, any copper left over is removed. 8. PCB plating: an additional copper layer is added to the board, followed by a thin tin guard to protect the outer layer of copper from being etched off. From there, the PCB receives a solder mask, silkscreen with critical information and placed with a solderable finish.
- Our team offers a comprehensive suite of PCB services, including: 1. Custom design services to optimize output and indication. 2. Rapid prototyping made even faster and cost-effective with our in-house 3D printer. 3. Sample runs so you can easily test concepts and tweak designs. 4. Mass production to efficiently accommodate large quantities. If you have additional questions, or are ready to discuss your next project, we're here to help.;
