Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Copper-Alloy
1-5 microns (depending on customer requirement)
1 mm to 10 mm (customizable based on application)
10 mm to 200 mm (customizable)
Copper: 58 MS/m, Aluminum: 35 MS/m
Undrilled busbars allow you to drill, tap, or modify them to match your unique system requirements. Unlike pre-drilled options, they eliminate misalignment issues and ensure seamless integration into custom assemblies. This flexibility reduces downtime and ensures compatibility with even the most intricate designs.
Copper: 398 W/m·K, Aluminum: 237 W/m·K
Up to 1000 V (higher ratings available upon request)
Up to 5000 A (depending on size and application)
-40°C to +120°C (custom ranges available)
High resistance to oxidation and corrosion (with plating options)
Tensile Strength: 210 MPa (for copper)
> 2 N/mm (tested by standardized adhesion tests)
Bright, matte, or custom finishes (tin/silver plating available)
Custom drilling, tapping, bending, and plating
RoHS, UL, IEC, ISO 9001 compliant
Made from high-conductivity materials such as copper or aluminum, undrilled busbars are optimized for low-resistance connections. This means reduced energy loss, minimized heat generation, and longer operational life for your electrical systems.
Whether working on high-voltage installations or compact electronic devices, undrilled busbars provide the clean slate you need for precision machining. This ensures every drilled hole or tapped section aligns perfectly with your system, reducing the risk of loose connections or mechanical failures.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Applied in solar inverters and wind turbine systems to optimize energy distribution and minimize losses.
Employed in battery packs and powertrains for reliable, low-resistance electrical connections in compact designs.
Utilized to interconnect control components with high conductivity, minimizing heat buildup in heavy-duty applications.
Used for reliable power distribution within server racks and UPS systems, ensuring uptime and stability.
Essential for lightweight, high-conductivity connections in aircraft electrical systems, reducing weight without sacrificing performance.
Supports high-power electrical systems in trains, providing efficient connections for traction motors and control systems.
With options for surface finishes like tin or silver plating, undrilled busbars resist corrosion and oxidation, ensuring reliable performance even in extreme environments. Whether you’re operating in high-humidity areas or dealing with thermal cycling, these busbars maintain their structural and conductive integrity.
Stocking undrilled busbars simplifies your inventory management. Instead of maintaining multiple sizes and configurations, you can keep standardized blanks ready for customization. This reduces costs and improves lead times for urgent projects.
Check all our Frequently Asked Question
Undrilled busbars allow you to customize the number, size, and placement of holes, which ensures perfect alignment with your electrical components. This flexibility helps eliminate alignment errors and allows for precise electrical connections, enhancing overall system performance and reliability.
Undrilled busbars are typically made from high-conductivity metals like copper and aluminum. These materials are chosen for their excellent electrical conductivity and low resistance, which reduce energy loss and minimize heat generation during high-current operation.
Surface finishes like tin or silver plating protect undrilled busbars from corrosion and oxidation, especially in challenging environments such as high humidity or extreme temperatures. These coatings ensure long-lasting conductivity and mechanical strength, reducing the risk of failure due to environmental stress.
Undrilled busbars enable system designers to easily modify them to accommodate various electrical connections in high-power applications. By offering size and hole placement customization, they allow for a compact and efficient setup, eliminating the need for multiple pre-configured options and reducing system complexity.
The ability to drill and tap undrilled busbars on-site allows for precise installation and adjustment, making them ideal for custom or retrofit projects. This customization ensures the busbar fits perfectly into tight spaces or non-standard configurations, simplifying installation and future maintenance tasks.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!