Each profile is extruded from 6063-T6 aluminum with controlled wall thicknesses and internal geometry optimized for weight-to-strength ratio. Moment of inertia and section modulus values are calculated to ensure the profiles can withstand lateral and axial forces from incidental contact, vibration, or maintenance access loads. Profiles are also validated for dimensional stability under thermal cycling, ensuring precision alignment of panels, interlocks, and access systems over time.
The profile system is engineered to interface with EN ISO 13849-1 and IEC 62061 compliant safety components, including RFID interlocks, light curtains, and emergency stop systems. T-slots support embedded routing of signal and power cables, sensor wiring, and pneumatic tubing, reducing external clutter and improving protection against mechanical damage. Cable and sensor management is compatible with IP-rated enclosures and control elements, facilitating integration into safety PLC architectures and machine condition monitoring systems.
All components are designed to conform with applicable safety regulations, including OSHA 1910 Subpart O, ANSI B11.19, and ISO 14120 for fixed and movable guards. Guarding assemblies can be validated against risk assessment findings and performance level requirements (PLr) per ISO 13849-1. Panels and infills accommodate both Category 3 and Category 4 safeguarding devices, including coded access, dual-channel monitoring, and force-guided relays.
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Supports reconfigurable guarding around conveyor systems, robotic arms, and pick-and-place units with integrated access control and safety interlocks.
Provides rigid, corrosion-resistant enclosures around machining zones, supporting chip containment, noise reduction, and tool change safety zones.
Enables transparent guarding for high-speed bottling, sealing, and labeling systems with embedded sensors and quick-access maintenance panels.
Isolates arc welding zones with heat-resistant infill panels, smoke control features, and compliance with ISO 10218-2 robot safety standards.
Facilitates sterile barrier enclosures using anodized profiles and polycarbonate panels compatible with ISO Class 7 and Class 8 environments.
Constructs guarding for test rigs, impact benches, and HIL setups with vibration-resistant mounting and sensor integration capabilities.
Parametric CAD models of profiles, connectors, and accessories are available in all major formats (STEP, IGES, Parasolid) for immediate integration into machine layouts and digital twins. Engineering data includes loading specifications, fastening torque values, deflection curves, and panel interface standards.
Profiles are extruded and CNC-cut to maintain ±0.2 mm length tolerances and ±0.05 mm slot positioning. This ensures repeatability of assembled systems, reduces cumulative dimensional error, and simplifies alignment of guarding components with equipment enclosures, gantry rails, and access doors.
Check all our Frequently Asked Question
Frigate uses CNC-controlled saw stations with digital length encoders to maintain ±0.2 mm cutting tolerance. Profiles are measured post-cut with calibrated gauges to ensure compliance with ISO 2768-m standards. This minimizes cumulative alignment errors during on-site assembly.
Yes. Frigate’s profiles feature internal panel grooves and clamping elements that hold infills without external hardware. This allows flush installation of polycarbonate, wire mesh, or aluminum composite panels while maintaining structural integrity.
Frigate provides ESD-safe profiles with grounding kits and conductive connectors that bypass anodic insulation. The system supports integration of antistatic panels and wrist strap grounding points. It complies with IEC 61340-5-1 for ESD-sensitive zones.
Frigate supplies profiles with Type II clear anodizing at 15 µm thickness for corrosion and chemical resistance. This finish withstands exposure to cutting fluids, mild alkalis, and solvents. Optional hard anodizing is available for abrasive environments.
Frigate incorporates thermal expansion joints and floating connectors in large assemblies. Aluminum’s expansion coefficient (23.1 µm/m·K) is factored into design for temperature ranges up to 80°C. This prevents warping and maintains enclosure geometry over time.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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