Automotive Parts Manufacturing Services
Frigate delivers precision automotive parts with advanced metallurgy and CNC machining. We ensure exact tolerances and superior material properties for critical performance applications.
Our Clients
Advantages of Automotive Parts Manufacturing Services
Microstructural Optimization
Heat treatments and controlled cooling refine grain structures, enhancing critical automotive components' fatigue resistance and mechanical performance.
Additive Manufacturing Integration
3D printing is used for rapid prototyping and complex tooling, reducing development cycles and enabling innovative part designs.
Noise, Vibration, and Harshness (NVH) Control
Precision-engineered parts minimize NVH issues by achieving superior balance, damping, and alignment in dynamic automotive systems.
Adaptive Manufacturing Processes
Real-time process adjustments using IoT sensors ensure consistent quality, optimizing output for high-precision automotive components.
Engineered Excellence in Custom Automotive Parts
Custom automotive parts manufacturing focuses on delivering precision-engineered components for critical applications. Advanced CNC machining and high-pressure die casting ensure exact tolerances and consistent quality. Specialized alloys and material treatments enhance strength, wear resistance, and thermal stability. Multi-axis machining enables the production of complex geometries with high accuracy. Integrated inspection systems guarantee compliance with automotive standards. Designed for performance and reliability, these components meet the demands of modern automotive systems while optimizing production efficiency.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Automotive Parts Manufacturing Process
Engineers create detailed designs using CAD software. For testing and validation, prototypes are developed using 3D printing or CNC machining.
Suitable materials like aluminum, steel, or composite alloys are chosen based on performance requirements such as strength, durability, and weight.
Processes like forging, casting, or stamping shape raw materials into desired forms, ensuring dimensional accuracy and structural integrity.
High-precision CNC machining refines parts, achieving exact tolerances and complex geometries required for critical automotive applications.
Parts undergo annealing or quenching to improve hardness, wear resistance, and overall mechanical properties.
Surface treatments like coating or polishing enhance corrosion resistance. Advanced inspection systems ensure parts meet strict automotive industry standards.
Industries We Serve
Engineers create detailed designs using CAD software. For testing and validation, prototypes are developed using 3D printing or CNC machining.
Suitable materials like aluminum, steel, or composite alloys are chosen based on performance requirements such as strength, durability, and weight.
Processes like forging, casting, or stamping shape raw materials into desired forms, ensuring dimensional accuracy and structural integrity.
High-precision CNC machining refines parts, achieving exact tolerances and complex geometries required for critical automotive applications.
Parts undergo annealing or quenching to improve hardness, wear resistance, and overall mechanical properties.
Surface treatments like coating or polishing enhance corrosion resistance. Advanced inspection systems ensure parts meet strict automotive industry standards.
Our Automotive Parts Manufacturing Process
Reduce Lead Time Uncertainty with Efficient Production Planning
Unpredictable supply chain disruptions and lead time variability can impact production efficiency. Frigate addresses this by utilizing a robust inventory management system, ensuring materials are stocked and available when needed. Close coordination with suppliers and advanced planning techniques further reduce delays. By employing lean manufacturing principles, Frigate minimizes downtime and optimizes production flow. This approach ensures consistent lead times and reliable delivery schedules, allowing customers to maintain production timelines and avoid delays.
Automotive Parts Manufacturing Materials
We specialize in delivering precise, high-performance components for complex automotive systems. Our advanced manufacturing techniques ensure the reliability, durability, and efficiency of every part.
These alloys are heat-treated for improved strength and fatigue resistance. 6061 is widely used for structural parts, while 7075 offers higher strength for high-performance applications like suspension components and chassis.
HSLA steel provides high-yield strength with reduced weight. It is often used in structural components like chassis and safety-critical parts, where strength and weight reduction are crucial.
Dual-phase steel combines high tensile strength with formability, making it ideal for body-in-white components. TRIP (Transformation Plasticity) steel offers enhanced elongation, making it useful in crash-resistant body panels.
Magnesium alloys like AZ91D are used for lightweight castings in powertrain and body components. AM60B is utilized in automotive structural parts, offering a good strength-to-weight ratio and vibration-damping properties.
Zinc-aluminum alloys are used for casting intricate parts such as gear housings and brackets. They provide excellent dimensional stability, good wear, and superior corrosion resistance.
Nickel-based superalloys like Inconel 718 are used in extreme-temperature applications such as turbine engines and exhaust systems, offering superior oxidation and creep resistance under high thermal stresses.
CFRP composites are used for high-strength, lightweight structural components in performance vehicles. These materials offer low weight and exceptional tensile strength, which are critical for improving fuel efficiency and handling.
TPO is used in automotive bumpers and interior panels. Its combination of impact resistance, ease of processing, and low cost makes it suitable for high-volume production.
This alloy is used in high-performance electrical contacts and connectors due to its excellent electrical conductivity and resistance to corrosion. It is often used in sensor systems or critical engine components.
Optimizing Automotive Parts Manufacturing for Improved Performance and Reliability
Unpredictable lead times and material inconsistencies are major pain points in automotive component manufacturing. Precision in machining, die casting, and additive manufacturing is effectively addressing these issues. Through high-strength alloys, advanced CNC machining, and high-pressure die casting, parts are produced with tighter tolerances and improved structural integrity. Automated quality control systems continuously monitor each process step, ensuring compliance with strict industry standards.
- Solid Progress
What You Gain with Us
We make your profitability and operations easier with practical approach.
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Maintain High Standards for Safety and Performance in Every Part
Meeting the stringent regulatory and safety standards in automotive manufacturing requires precise control and constant oversight. Frigate’s manufacturing process incorporates advanced quality control measures at every stage, from material selection to final inspection. Rigorous testing ensures each component complies with the required standards. Frigate’s focus on continuous process improvement and certification adherence guarantees that every part meets industry regulations, ensuring reliability, safety, and performance. This structured approach reduces non-compliance risk and ensures parts perform as intended.
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What Our Customers Say about Frigate
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Advanced CNC machining allows multi-axis precision, reducing dimensional errors and achieving tighter tolerances. This ensures each automotive part fits perfectly in complex assemblies, reducing rework and minimizing the risk of malfunction.
Choosing the right material ensures parts meet specific performance requirements, such as thermal stability, corrosion resistance, and weight reduction. This selection process improves part longevity, reduces failures, and optimizes fuel efficiency without compromising structural integrity.
High-pressure die casting enables the mass production of complex, lightweight components with minimal material waste. This method speeds up production cycles and ensures consistent, high-quality parts, reducing manufacturing costs for large-volume automotive runs.
Heat treatments such as quenching and tempering optimize material properties like hardness and tensile strength. This process enhances wear resistance and fatigue life, making parts more durable and reliable, even under extreme operating conditions.
Real-time quality control systems use advanced sensors and automated inspection to detect defects immediately during production. This ensures that only parts meeting strict quality standards are delivered, preventing costly recalls and ensuring the safety and performance of automotive systems.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
