Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Engineered for high-vibration environments, the High-Frequency Connector Shell features rigid mechanical coupling and precise axial retention control. These design features prevent connector loosening under shock or mechanical cycling, making it ideal for aerospace, defense, and mobile platforms requiring stable RF connections in dynamic conditions.
In thermally constrained systems, the High-Frequency Connector Shell integrates conductive metal alloys and passive heat spreading geometries. This aids in thermal dissipation while maintaining RF isolation, preventing contact degradation and dielectric drift during high-duty-cycle or continuous operation at elevated temperatures.
The High-Frequency Connector Shell allows for compact multi-port integration without compromising signal integrity. Its internal shielding and dielectric barriers are optimized to isolate differential lines and prevent near-field coupling, preserving channel separation and timing alignment in systems above 10 GHz.
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Ensures phase-matched signal integrity and vibration-resistant coupling in airborne X-band radar and synthetic aperture imaging systems.
Maintains consistent impedance and suppresses passive intermodulation in high-frequency RF paths within mmWave transceiver enclosures.
Prevents EMI leakage and mechanical decoupling under thermal shock and vibration in wideband jamming and signal intelligence payloads.
Provides hermetic shielding and low-loss transitions for Ka-band uplink/downlink chains in vacuum and radiation-exposed environments.
Enables crosstalk-free packaging and high-vibration mechanical coupling for ADAS millimeter-wave radar and vehicle-to-infrastructure modules.
Supports repeatable high-frequency measurements through precise contact alignment and low reflection terminations in RF calibration setups.
Built for environmental resilience, the High-Frequency Connector Shell utilizes chemically stable plating systems and corrosion-resistant base metals. This construction resists fretting, galvanic mismatch, and oxidation in harsh environments—ensuring long-term conductivity and signal integrity across mission-critical deployments.
To ensure fitment across varied hardware platforms, the High-Frequency Connector Shell offers customizable mounting options including floating flanges, bulkhead interfaces, and blind-mate alignment features. These support mechanical compliance in tight stack-ups and eliminate strain-induced connector misalignment during system assembly.
Check all our Frequently Asked Question
Frigate uses precision CNC machining with micron-level toolpath control to maintain concentricity and tolerance stack-up. All connector shells undergo in-process metrology using coordinate measuring machines (CMM). This ensures each shell meets exact axial symmetry and surface finish required for high-frequency impedance matching. Batch variation is minimized through strict process capability (Cp, Cpk) monitoring.
Frigate applies surface treatments like passivation, nickel-phosphorus plating, or tri-metal coatings based on the base metal and use environment. These layers prevent electrochemical mismatch between connector materials and mounting surfaces. This stops galvanic current flow that typically causes pitting and contact degradation. Shells are qualified under salt spray and humidity cycling standards.
Yes, Frigate offers application-specific connector shell designs with custom flange mounts, standoff spacing, and internal shielding features. Engineers collaborate with customers to match mechanical constraints, RF layout, and environmental exposure. Finite element modeling (FEM) is used to validate thermal, structural, and EMI performance. Custom prototypes are CNC-machined and tested before scaling.
Frigate performs shielding effectiveness (SE) testing in controlled environments using TEM cells and spectrum analyzers. This quantifies attenuation across GHz ranges, identifying leakage paths or joint weaknesses. Shells are optimized for 360° grounding and minimum aperture loss. Each design is validated against MIL-STD or IEC shielding benchmarks depending on application.
Frigate uses simulation-driven designs to ensure connector shells withstand mechanical fatigue and expansion mismatch. Shells are tested in vibration tables and thermal chambers across -55°C to +125°C. Threaded, bayonet, or snap-in features are validated for retention force under dynamic load. This guarantees mechanical and electrical stability in harsh environments.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!