Electronic Shielding Spline Ring

Electronic Shielding Spline Ring addresses the challenge of maintaining electromagnetic shielding across mating interfaces subject to rotational or axial displacement. When circular connectors are installed in dynamic assemblies—such as gimbaled sensor arrays, rotating enclosures, or modular payloads—the spline ring provides uninterrupted conductive continuity along the entire 360° circumference. Its radial-flex spline design ensures that electrical contact pressure remains uniform even under torsional stress, eliminating localized impedance spikes that typically occur in shield braids or single-point ground clamps. 

Material Specification

Copper Alloy (C11000), Aluminum 6061, Stainless Steel 304/316; customizable

Dimensional Tolerances

OD – ±0.05 mm; ID – ±0.05 mm; Thickness – ±0.025 mm (tighter tolerances available).

Spline Tooth Profile

Involute/Square/Custom; 20°–30° pressure angle (optimized for EMI shielding).

Spline Tooth Count

24–60 teeth (adjustable based on application).

Concentricity

≤0.03 mm (OD to ID; critical for shielding uniformity).

Product Description

Electronic Shielding Spline Ring reduces high-frequency insertion loss and return loss by controlling the physical geometry of the shielding path around the connector joint. The spring contact system is dimensioned to minimize parasitic inductance while maintaining consistent shield impedance across the interface. At data rates above 10 Gbps, even small impedance discontinuities can result in signal degradation or cross-channel interference; the spline ring’s construction ensures that shield continuity is preserved through mechanical mating cycles without detuning the signal environment. 

 

Surface Finish

Ra – 0.8–1.6 µm (standard); mirror finish (Ra ≤0.4 µm) optional.

Flatness/Parallelism

≤0.02 mm per 25 mm diameter (ensures assembly seating).

Burr-Free Requirement

Deburred edges (ISO 13715 compliant; laser-cut/precision-machined).

Protective Coating

Electroless Nickel (EN), Silver Plating, Passivation (SS); 5–15 µm thickness.

Certification Standards

ISO 9001:2015, RoHS/REACH compliant; MIL-STD-202/ITAR optional.

Technical Advantages

Electronic Shielding Spline Ring resolves the issue of shielding degradation due to mismatched coefficients of thermal expansion (CTE) between connector components and cable assemblies. When exposed to temperature variations ranging from cryogenic levels to elevated aerospace operating ranges, the contact stress within the spline ring remains stable due to matched alloy CTE and controlled radial preload. This avoids micro-gap formation that would otherwise introduce transient EMI susceptibility during thermal ramp cycles in mission-critical systems. 

Electronic Shielding Spline Ring provides a long-life shielding solution designed for high mating cycle environments such as satellite ground terminals, test interfaces, and reconfigurable modular assemblies. The ring’s contact elements use beryllium copper or C17200 tempers, heat-treated for mechanical resilience and plated with a nickel barrier under gold to resist fretting and corrosion-induced resistance rise. Mechanical compliance is maintained across thousands of connect/disconnect cycles, ensuring that shielding performance does not degrade due to metal fatigue or plating loss. 

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Industry Applications

Airborne Avionics Connectors

Ensures shield continuity across circular connectors in high-vibration flight control systems exposed to EMI from avionics power electronics. 

Satellite Harness Interconnects

Maintains low-impedance shielding in lightweight modular connectors used in high-frequency data transmission across spacecraft payload interfaces. 

Radar System Cabling

Prevents shielding discontinuity in phase-matched RF cables subjected to rotational misalignment in ground-based and mobile radar installations. 

Electronic Warfare Subsystems

Preserves shield integrity in high-density connector arrays transmitting broadband signals within high-EMI electromagnetic countermeasure platforms. 

Military Ground Vehicle Data Buses

Provides continuous EMI shielding for mission-critical CAN, Ethernet, and serial bus links under dynamic mechanical stress and thermal variation. 

Medical Imaging Equipment

Stabilizes shielding impedance in shielded cable assemblies for MRI and CT systems operating under strict signal-to-noise performance requirements. 

 

Electronic Shielding Spline Ring

Modular Integration in Complex Connector Architectures

Electronic Shielding Spline Ring supports shielding continuity in connector systems with limited backshell space or restricted access. It integrates seamlessly into MIL-spec circular connectors, high-density rectangular backshells, and edge-card formats with low axial insertion force. By separating shielding from structural clamping, the spline ring allows retrofit into existing interfaces without requalification. 

Electronic Shielding Spline Ring establishes a controlled, low-impedance shield path in systems using floating, single-point, or multi-point ground strategies. Its defined mechanical interface minimizes ground loop formation and common-mode noise. This ensures predictable shield behavior in mixed-signal or isolated architectures. 

 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate's Electronic Shielding Spline Ring support EMI control in modular aerospace harnesses?

Frigate designs its spline rings to maintain uniform radial contact even when connectors are installed in tight, multi-branch aerospace harnesses. The ring ensures low contact resistance at the shield interface, preserving EMI shielding across all modular joints. It is compatible with MIL-DTL-38999 and custom circular connector profiles. This design allows EMI stability without additional clamping or shield bonding methods. 

What connector configurations can Frigate's Electronic Shielding Spline Ring be integrated into without altering signal layout?

Frigate’s spline rings are form-factor neutral and can be added to circular, rectangular, or edge-card connectors without disturbing internal contact geometry. The shielding interface is external to the signal path, preserving existing signal routing and impedance profiles. This enables drop-in integration for legacy or fielded systems. No requalification is needed at the connector level. 

How does Frigate ensure mechanical compliance of the Electronic Shielding Spline Ring under connector vibration and thermal stress?

Frigate uses spring temper alloys with matched CTE to connector materials, ensuring stable contact pressure across thermal and mechanical loading. Each ring is tested for elastic recovery after axial compression and torsional shear. This keeps the shielding layer intact during connector vibration, shock, or movement. The spline geometry accommodates thermal expansion without micro-arcing or stress fractures. 

 

Can Frigate’s Electronic Shielding Spline Ring be used in reconfigurable ground station test equipment?

Yes, Frigate’s spline rings are designed for repeated mating cycles and low-wear contact performance in modular test environments. They maintain consistent EMI shielding performance even after thousands of connections and disconnections. Gold-over-nickel plating prevents resistance drift due to fretting corrosion. This ensures low-noise test conditions over extended operational life. 

 

What is Frigate’s approach to customizing Electronic Shielding Spline Rings for non-standard connector systems?

Frigate supports full mechanical customization of spline ring dimensions, contact pressure, and material properties for unique connector geometries. Finite Element Analysis (FEA) and RF modeling are used to optimize shielding effectiveness. Custom parts maintain EMI control while meeting specific mating force or space envelope constraints. Frigate provides qualification support for integration into regulated or proprietary systems. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Electronic Shielding Spline Ring

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Electronic Shielding Spline Ring

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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