Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Electronic Shielding Spline Ring reduces high-frequency insertion loss and return loss by controlling the physical geometry of the shielding path around the connector joint. The spring contact system is dimensioned to minimize parasitic inductance while maintaining consistent shield impedance across the interface. At data rates above 10 Gbps, even small impedance discontinuities can result in signal degradation or cross-channel interference; the spline ring’s construction ensures that shield continuity is preserved through mechanical mating cycles without detuning the signal environment.
Electronic Shielding Spline Ring resolves the issue of shielding degradation due to mismatched coefficients of thermal expansion (CTE) between connector components and cable assemblies. When exposed to temperature variations ranging from cryogenic levels to elevated aerospace operating ranges, the contact stress within the spline ring remains stable due to matched alloy CTE and controlled radial preload. This avoids micro-gap formation that would otherwise introduce transient EMI susceptibility during thermal ramp cycles in mission-critical systems.
Electronic Shielding Spline Ring provides a long-life shielding solution designed for high mating cycle environments such as satellite ground terminals, test interfaces, and reconfigurable modular assemblies. The ring’s contact elements use beryllium copper or C17200 tempers, heat-treated for mechanical resilience and plated with a nickel barrier under gold to resist fretting and corrosion-induced resistance rise. Mechanical compliance is maintained across thousands of connect/disconnect cycles, ensuring that shielding performance does not degrade due to metal fatigue or plating loss.
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Ensures shield continuity across circular connectors in high-vibration flight control systems exposed to EMI from avionics power electronics.
Maintains low-impedance shielding in lightweight modular connectors used in high-frequency data transmission across spacecraft payload interfaces.
Prevents shielding discontinuity in phase-matched RF cables subjected to rotational misalignment in ground-based and mobile radar installations.
Preserves shield integrity in high-density connector arrays transmitting broadband signals within high-EMI electromagnetic countermeasure platforms.
Provides continuous EMI shielding for mission-critical CAN, Ethernet, and serial bus links under dynamic mechanical stress and thermal variation.
Stabilizes shielding impedance in shielded cable assemblies for MRI and CT systems operating under strict signal-to-noise performance requirements.
Electronic Shielding Spline Ring supports shielding continuity in connector systems with limited backshell space or restricted access. It integrates seamlessly into MIL-spec circular connectors, high-density rectangular backshells, and edge-card formats with low axial insertion force. By separating shielding from structural clamping, the spline ring allows retrofit into existing interfaces without requalification.
Electronic Shielding Spline Ring establishes a controlled, low-impedance shield path in systems using floating, single-point, or multi-point ground strategies. Its defined mechanical interface minimizes ground loop formation and common-mode noise. This ensures predictable shield behavior in mixed-signal or isolated architectures.
Check all our Frequently Asked Question
Frigate designs its spline rings to maintain uniform radial contact even when connectors are installed in tight, multi-branch aerospace harnesses. The ring ensures low contact resistance at the shield interface, preserving EMI shielding across all modular joints. It is compatible with MIL-DTL-38999 and custom circular connector profiles. This design allows EMI stability without additional clamping or shield bonding methods.
Frigate’s spline rings are form-factor neutral and can be added to circular, rectangular, or edge-card connectors without disturbing internal contact geometry. The shielding interface is external to the signal path, preserving existing signal routing and impedance profiles. This enables drop-in integration for legacy or fielded systems. No requalification is needed at the connector level.
Frigate uses spring temper alloys with matched CTE to connector materials, ensuring stable contact pressure across thermal and mechanical loading. Each ring is tested for elastic recovery after axial compression and torsional shear. This keeps the shielding layer intact during connector vibration, shock, or movement. The spline geometry accommodates thermal expansion without micro-arcing or stress fractures.
Yes, Frigate’s spline rings are designed for repeated mating cycles and low-wear contact performance in modular test environments. They maintain consistent EMI shielding performance even after thousands of connections and disconnections. Gold-over-nickel plating prevents resistance drift due to fretting corrosion. This ensures low-noise test conditions over extended operational life.
Frigate supports full mechanical customization of spline ring dimensions, contact pressure, and material properties for unique connector geometries. Finite Element Analysis (FEA) and RF modeling are used to optimize shielding effectiveness. Custom parts maintain EMI control while meeting specific mating force or space envelope constraints. Frigate provides qualification support for integration into regulated or proprietary systems.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!