Synchronous Timing Pulley

Synchronous Timing Pulley enables precise transmission of angular velocity across shafts where phase accuracy is critical. Mechanical backlash is inherently eliminated due to the positive engagement between the pulley teeth and the belt, making it ideal for servo-driven applications requiring rigid coupling under torque reversals. Applications with cyclic acceleration and deceleration benefit from the pulley’s minimized torsional wind-up, ensuring consistent step-for-step synchronization over long duty cycles. Tolerances on tooth profile, pitch diameter concentricity, and circular runout are tightly controlled to maintain phase accuracy even under fluctuating torque conditions. 

Material

Aluminum 6061-T6, Steel 4140 (hardened), Stainless Steel 303/304

Number of Teeth

Range – 12–120 teeth; Custom – Available upon request

Pitch Type

HTD – 3M/5M/8M/14M; GT2/GT3 MXL/XL/L/H (inch) & Custom Profiles

Dimensional Tolerances

Tooth Profile – ±0.02 mm; Bore Fit – H7 (ISO 286); OD Runout – ≤0.03 mm TIR

Bore & Keyway/Spline

Bore Range – 5–50 mm (+0/-0.01 mm); Keyway – ISO 7738 (JIS B 1301); Spline – DIN 5480/5482

Product Description

Synchronous Timing Pulley is specifically engineered for high-torque transfer without radial belt slip, enabling torque transmission with high efficiency across the entire speed envelope. The tooth form—often optimized as curvilinear, HTD, or modified GT profiles—ensures consistent surface contact with timing belts, eliminating localized pressure zones that induce cord fatigue. Pulley-to-shaft locking systems such as zero-backlash taper bushings or preloaded clamping hubs are utilized to prevent micro-movements under torque spikes, a frequent failure point in dynamic-load systems. 

Flange Dimensions

Flange Type – Single/Double (per customer spec); Flange OD – +1–2x pulley OD; Thickness – 2–10 mm

Runout (TIR)

Radial – ≤0.03 mm; Axial (Flange) – ≤0.05 mm

Surface Finish

Tooth Flanks – Ra ≤0.8 µm; Bore/Keyway – Ra ≤1.6 µm

Hardness

Aluminum – Hard Anodized (50 µm, HV ≥400); Steel – 40–45 HRC (case-hardened)

Certification Standards

ISO 13050, DIN 7721, JIS B 1857, RoHS Compliant

Technical Advantages

Synchronous Timing Pulley is often subjected to environments with variable thermal gradients, where mismatched thermal expansion between the pulley and shaft interface can lead to loosening or fretting corrosion. To counter this, precision manufacturing includes controlled bore tolerances (H7 or tighter), and materials such as hard-anodized aluminum or alloy steel are selected based on the coefficient of expansion compatibility with the mating shaft. For elevated temperatures, pulley deformation is prevented through geometry-optimized web design, which reduces radial displacement and preserves timing accuracy under thermal stress. 

Synchronous Timing Pulley contributes to overall drivetrain stability by minimizing resonance and system harmonics. Dynamic balancing to ISO G2.5 or lower is performed during production to prevent the formation of torsional standing waves at operating RPMs. Surface finish on tooth flanks is held below Ra 1.6 µm to reduce high-frequency excitation when meshed with timing belts. Use of precise pitch tracking and concentric flange geometry ensures uniform load distribution, which suppresses noise and mechanical vibration, particularly in systems with high-speed axis reversals or load changes. 

 

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Industry Applications

Automated Packaging Equipment

Enables precise timing of conveyor stages and pick-and-place arms where synchronous linear motion and repeatability are critical. 

Textile Weaving and Knitting Machines

Synchronizes complex rotary shafts controlling fabric tension and needle movement to prevent timing drift during high-speed textile cycles. 

3D Printers and Additive Manufacturing Systems

Provides accurate layer alignment and backlash-free motion in gantry-style or delta-frame printer heads using stepper or servo motors. 

Robotic Arm Joint Couplings

Transmits torque between motor and joint axis with zero slip to ensure programmed joint positions are maintained under load. 

Printing and Labeling Machines

Controls printhead or label applicator timing with exact phase relation to substrate movement across rollers at high linear speeds. 

Semiconductor Wafer Handling Systems

Coordinates wafer pick, place, and transfer arms using pulleys with low inertia and high-speed synchronization across multiple axes. 

 

Superior Resistance to Corrosive and Particulate Environments

Synchronous Timing Pulley is frequently deployed in environments where exposure to moisture, fine particulates, or chemicals leads to premature mechanical degradation. To extend service life in such applications, stainless steel (SS304, SS316) or electroless nickel-coated pulleys are used, ensuring both corrosion resistance and dimensional integrity. In abrasive conditions, open-tooth profiles are designed to eject particulate matter during operation, preventing tooth clogging and belt wear. 

Synchronous Timing Pulley is a critical component in systems requiring synchronized motion between non-collinear axes, such as in gantry mechanisms or parallel robot arms. Custom pulley geometries are manufactured to exact pitch and offset specifications, allowing for precision phasing and motion tracking across distributed loads. Applications demanding compound timing paths benefit from dual-flanged, split-face, or multi-pitch pulleys, each designed to maintain geometric consistency across load transitions. 

Synchronous Timing Pulley

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure tight concentricity in high-speed Synchronous Timing Pulleys?

Frigate uses CNC machining with in-process metrology to hold concentricity within ±10 microns relative to the pitch diameter. This reduces belt oscillation and radial runout during high-speed rotation. Each pulley is inspected on precision rotary tables before dispatch. This ensures reliable tracking in servo and stepper-driven applications. 

 

What tooth profile options does Frigate offer for custom load requirements?

Frigate manufactures Synchronous Timing Pulleys in trapezoidal, HTD, GT2/GT3, and custom curvilinear profiles. Each profile is selected based on torque density, belt engagement ratio, and backlash requirements. The correct profile reduces localized stress and improves belt life. Engineering support is provided to match profile to specific duty cycles. 

How does Frigate handle corrosion resistance in pulleys used in wet or chemical environments?

Frigate offers pulleys in SS304, SS316, or hard-anodized aluminum with optional electroless nickel plating. These finishes provide resistance to oxidation, moisture ingress, and chemical attack. Surface treatments are applied after final machining to preserve tolerance accuracy. Such pulleys are widely used in pharmaceutical and food automation systems. 

Can Frigate provide matched Synchronous Timing Pulleys for multi-axis synchronization?

Yes, Frigate produces sets of pulleys with identical pitch and angular alignment tolerances. These are used in synchronized gantry systems and parallel robot arms. Matched sets are verified on coordinate measuring machines (CMM) to ensure zero phase error. This supports high-speed multi-axis motion without positional drift. 

 

How does Frigate control NVH (Noise, Vibration, Harshness) in pulley design?

Frigate dynamically balances each Synchronous Timing Pulley to ISO G2.5 or better for low-noise operation. Tooth surfaces are micro-polished to reduce impact noise during engagement. Lightweight web structures minimize mass without sacrificing stiffness. This improves acoustic performance in enclosures and sensitive motion platforms. 

 

 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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