Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Deviation in punch geometry during repeated strokes leads to off-spec components and accelerated die wear. Stamping Die Punch tolerances are controlled to ±2 microns using 5-axis CNC grinding and orbital lapping systems. The tool’s core hardness and face flatness are balanced through multi-stage tempering cycles to maintain dimensional integrity during thermal expansion and high-velocity contact with strip material in progressive and transfer dies.
Standard punch geometries are inadequate in applications involving asymmetric features or variable material thickness. Each Stamping Die Punch can be custom-formed through wire EDM and plunge grinding to support shearing paths with radius transitions, internal sharp corners, and compound angles. This allows seamless integration into multi-functional dies requiring punching, coining, and forming in a single stroke.
Advanced High Strength Steels (AHSS), electrical steels, and nickel alloys introduce unique wear and galling challenges. Stamping Die Punch edges are engineered with nano-layer coatings and carbide-rich matrixes to maintain compressive strength at temperatures exceeding 400°C. These punches exhibit reduced coefficient of friction and minimal adhesive wear, enabling continuous operation in laminated stack punching and hardened strip applications.
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Used for high-speed shearing of AHSS and aluminum sheets in body-in-white panel and chassis bracket production lines.
Performs precise punching of stacked silicon steel sheets, maintaining interlaminar insulation and minimal burr for efficient magnetic core assembly.
Creates high-accuracy holes in titanium or Inconel sheets for fastener alignment in wing ribs and fuselage substructures.
Punches micro-features in stainless steel and aluminum alloys used in precision enclosures for smartphones, laptops, and wearable devices.
Processes thin-gauge copper and aluminum foils with minimal edge deformation for high-voltage battery packs and EV busbar assemblies.
Used for tight-tolerance punching of biocompatible metals like 316L stainless in surgical tools, implant components, and housings.
Thermal cycling in fast-press operations results in microstructural instability in conventional tools. Stamping Die Punch configurations are designed with controlled thermal conductivity and core resilience, achieved via differential tempering and shot peening techniques. This structure absorbs impact stress and dissipates thermal gradients rapidly, preventing edge microfractures and maintaining cutting edge integrity.
Improper punch clearance leads to excessive burr height and die erosion. Each Stamping Die Punch is manufactured with concentricity maintained below 0.005 mm and shank tolerances restricted to H6. Controlled press-fit geometries ensure minimal lateral movement, preserving optimal clearance between punch and die throughout the tool life cycle.
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Frigate uses high-precision CNC grinding and in-house lapping processes to hold tolerances within ±2 microns. Each Stamping Die Punch is measured with optical comparators and roundness testers. Punch concentricity and parallelism are verified under SPC protocols. This ensures accurate micro-feature replication in small components like electronics and medical parts.
Frigate applies micro-polishing and controlled radius formation to the punch edge to reduce material adhesion. Low-friction PVD coatings like AlTiN or CrN are added for thermal stability. Punches are tested in dry and lubricated runs to assess galling behavior. These steps improve tool life and surface finish in aluminum stamping lines.
Frigate designs Stamping Die Punches with custom profiles using 5-axis wire EDM and 3D contour grinding. Each punch shape is simulated using FEA for stress analysis. Custom punches are validated through sample runs in client tooling conditions. This ensures shape consistency even in non-circular or asymmetric hole patterns.
Frigate offers cryogenic treatment followed by high-temperature PVD coatings like AlCrN for heat resistance. Punch cores are tempered for thermal shock absorption and surface hardness stability. The punches are also tested in thermal cycling simulations. This allows reliable punching performance in hot-formed boron steel and press-hardened parts.
Frigate manufactures Stamping Die Punches with controlled shank tolerances and precise axial alignment features. Clearance zones are optimized using die simulation feedback. All punches undergo test fitting in gauge blocks to verify concentricity. This prevents premature die wear and ensures consistent part shearing in progressive dies.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!