Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
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Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The internal profile of the Pneumatic Quick Exhaust Orifice Plate is precisely engineered to manage pressure decay in a controlled manner, avoiding flow turbulence and shock propagation. Orifice sizing is matched to the cylinder’s Cv requirements, ensuring that pressure release occurs uniformly across cycles. This level of control becomes necessary in applications demanding tightly synchronized multi-axis pneumatic systems with variable stroke lengths and velocities.
The Pneumatic Quick Exhaust Orifice Plate has no moving parts, making it immune to common mechanical wear or seal degradation issues seen in traditional quick exhaust valves. Its passive flow-based operation ensures consistent performance across millions of cycles, even in harsh industrial environments where particulate contamination or lubrication inconsistency would normally compromise mechanical valve integrity.
By introducing a fixed flow resistance at the exhaust port, the Pneumatic Quick Exhaust Orifice Plate acts as a passive impedance barrier, helping to decouple upstream and downstream pressure fluctuations. This characteristic is essential when maintaining actuation sequence timing under variable load conditions or when working with parallel cylinders in coordinated motion. It supports pressure zone integrity without adding complexity to the pneumatic logic.
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Enables faster cylinder return strokes, improving cycle times in repetitive linear operations like pressing, riveting, or component indexing.
Reduces exhaust lag in end-effector actuators, supporting high-speed part transfer in synchronized multi-axis handling equipment.
Improves actuation response in compact tooling setups where space limitations prevent use of full-size quick exhaust valves.
Stabilizes exhaust flow in high-cycle sealing and clamping stations, maintaining consistent pressure profiles during stroke transitions.
Supports rapid actuator cycling for fabric tensioning or cutting units where precise exhaust timing is required under continuous operation.
Maintains timing accuracy in pneumatic diverter arms by preventing exhaust backpressure during rapid directional shifts.
The Pneumatic Quick Exhaust Orifice Plate is designed for inline integration between the actuator and fitting interface, occupying minimal physical space while delivering high exhaust performance. This compact form factor supports systems with strict dimensional constraints such as robotic end-effectors, panel-mounted assemblies, or embedded tooling blocks. Its installation does not require rerouting of pneumatic lines or additional bracketry.
The Pneumatic Quick Exhaust Orifice Plate maintains a stable exhaust profile regardless of downstream backpressure variation caused by fluctuating loads or line obstructions. This ensures that actuator retraction occurs at a consistent rate, supporting more predictable control behavior. Applications involving dynamic mass shifts, such as vertical lifts or telescopic slides, benefit from this exhaust consistency to avoid timing errors or actuator drift.
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Frigate evaluates port thread specifications, sealing surfaces, and mounting tolerances to ensure proper plate-to-cylinder alignment. Custom plates can be machined to match special bore sizes or manifold interfaces. This ensures consistent exhaust performance even in non-standard actuator setups. Compatibility is validated through CAD fitment checks and pneumatic simulation data.
Frigate uses optimized orifice profiles to maintain steady Cv values under fluctuating upstream pressures. The passive design allows uninterrupted flow without fatigue-related failure modes. All plates are validated using high-cycle endurance testing under thermal and pressure stress conditions. This ensures stable exhaust behavior over extended duty cycles.
Yes, Frigate offers orifice plates calibrated for low-pressure pneumatic environments requiring precise exhaust metering. Plate geometry is adjusted to prevent under-damped motion or actuator bounce at reduced pressures. Flow simulations are used to match orifice dimensions with required exhaust times. Final Cv values are confirmed through bench testing.
Frigate manufactures orifice plates from vibration-resistant materials such as anodized aluminum or hardened stainless steel. Surface finish and mounting face flatness are controlled to prevent loosening or leakage under mechanical shock. Each unit undergoes resonance testing under simulated motion profiles. This ensures operational integrity in mobile or vehicular pneumatic assemblies.
Each orifice plate is tested for dimensional accuracy using CNC-based metrology systems. Flow characteristics are verified through leak testing and Cv validation under pressurized air. Visual inspections confirm burr-free edges and sealing surface integrity. Batch traceability is maintained through serial coding for performance tracking and replacement planning.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!