Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Linear Guide Carriage assemblies deployed in metrology systems, semiconductor processing, or high-speed CNC equipment must retain motion fidelity over prolonged usage. Sub-micron repeatability is maintained through matched ball-grade tolerances and ground raceway profiles that eliminate cumulative positioning error. The preload configuration of the Linear Guide Carriage ensures rigidity in the axial direction, reducing micro-shift during acceleration and deceleration phases, even when mounted in cantilevered axes.
Friction-induced hysteresis and non-linearity in motion profiles can degrade performance in servo-driven stages. Linear Guide Carriage units mitigate these effects using engineered recirculating elements and deep-channel raceways to maintain a uniform rolling interface. The internal architecture ensures low and stable dynamic friction, with coefficients averaging below 0.003 under lubricated conditions, supporting smoother velocity transitions and finer force control in precision actuation systems.
Industrial applications frequently expose Linear Guide Carriage assemblies to airborne particulates, metal chips, coolants, and corrosive atmospheres. To maintain uninterrupted operation, the carriage housing integrates multi-layer end seals, directional deflectors, and dual-lip contact scrapers made of chemically resistant elastomers. This containment design minimizes ingress of contaminants into the ball circuit while maintaining internal pressure equalization, preventing premature pitting or corrosion of the bearing surfaces.
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Provides sub-micron linear motion control in vacuum or cleanroom conditions, ensuring positional stability during die placement and inspection.
Ensures rigid and backlash-free travel of probing arms, critical for dimensional accuracy in 3D metrology and reverse engineering.
Facilitates smooth and vibration-free linear displacement of imaging modules, maintaining alignment in high-resolution MRI and CT systems.
Delivers low-friction, high-precision scanning of sensor arrays for defect detection in PCB and microelectronic assembly lines.
Handles combined axial and moment loads for robotic end-effector transport with minimal deflection during high-speed operation.
Enables repetitive, high-cycle linear movements with stable kinematic response for precise object positioning in packaging and assembly lines.
Linear Guide Carriage assemblies must withstand torsional loads and base distortion under eccentric forces. High moment resistance is achieved through optimized contact angles, extended bearing spans, and a monoblock design. Finite element-tuned geometry ensures resistance to twist around all axes, supporting cantilevered setups with minimal deflection.
Linear Guide Carriage units are dimensionally aligned with global rail standards such as ISO 12090, DIN 645, and JIS B 1181. Tolerance-matched interfaces enable direct replacement or integration without rail modification, simplifying retrofits and minimizing system downtime.
Check all our Frequently Asked Question
Frigate machines the carriage base on CNC surface grinders using air-gauged reference plates. Flatness is measured within ±3 microns across the entire mounting surface. This guarantees uniform rail contact and eliminates stress-induced warping during bolt tightening. Precision flatness is essential for maintaining parallelism in multi-axis motion systems.
Frigate uses coordinate measuring machines (CMMs) and optical profilometers to validate raceway curvature and contact geometry. Ball-track tolerances are maintained within ±1 micron to avoid uneven load distribution. Consistent raceway geometry ensures predictable frictional behavior and load sharing. Each Linear Guide Carriage is traceable to inspection logs via part serialization.
Yes, Frigate offers preload tuning by selecting ball diameter deviations and raceway offset adjustments during assembly. Preload levels are optimized based on application stiffness, expected thermal expansion, and motion frequency. This allows buyers to fine-tune damping behavior in servo-driven systems. Frigate also provides preload simulation data on request.
Finite Element Analysis (FEA) is applied on the carriage structure under user-defined moment conditions. Load simulations replicate pitch, roll, and yaw forces based on actual mounting orientation. Physical tests confirm torsional rigidity using strain gauge measurements at critical nodes. The results are correlated with ISO standard moment ratings.
Frigate offers carriages in stainless steel or with nickel-Teflon composite coatings. These materials withstand exposure to acids, coolants, and vapors without degrading mechanical tolerances. Seals are also made from chemically resistant elastomers tested for long-term material compatibility. This ensures long service life even under continuous wet-process operation.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!