Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Heavy-Duty Linear Rail Block maintains sub-micron positioning consistency under high-speed reciprocating motion due to its optimized preload control and minimal rolling friction characteristics. The integrated caged ball structure reduces noise amplitude and eliminates vibration harmonics typically associated with metal-to-metal contact in uncaged designs. Positional repeatability remains stable even during transient thermal expansion or inertial overshoot, supporting tight process tolerances in servo-controlled axes.
Heavy-Duty Linear Rail Block exhibits elevated structural stiffness due to its monolithic block design with thick-wall cross-sections and deep groove raceways. This configuration minimizes compliance under peak torque or vertical moment loading, particularly in Z-axis or cantilevered applications. The resulting increase in torsional rigidity directly supports faster acceleration profiles and limits cumulative error propagation in load-bearing gantry or robotic configurations.
Heavy-Duty Linear Rail Block ensures dimensional stability under thermal cycling by utilizing a combination of thermally stable bearing steels and symmetrical contact geometry. The block and rail interface maintains parallelism without generating excessive preload during temperature-induced linear expansion, preventing frictional spike and wear acceleration. This feature is critical for applications requiring consistent motion accuracy during extended duty cycles or variable ambient conditions.
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Enables high-rigidity linear guidance for heavy payload transfer across extended strokes in automated pick-and-place robotic assemblies.
Guides mold halves with tight parallelism and resists high clamping forces during repetitive open-close mold cycling in production lines.
Maintains accurate slide alignment under impact and reverse forces in mechanical or hydraulic stamping and forming press setups.
Handles high moment loads and shock impacts in rail-guided shuttle or transfer car applications across industrial conveyor lines.
Provides controlled motion and load stability for large-format packaging heads or automated pallet handling arms under continuous cycles.
Heavy-Duty Linear Rail Block features dual-lip end seals, side scrapers, and integrated lubrication ports to block particulates, chips, and coolants. Its sealed circulation path preserves lubricant integrity and raceway finish, ensuring consistent performance in abrasive or fluid-contaminated environments like machining centers and foundries.
Heavy-Duty Linear Rail Block meets L10 fatigue life standards beyond 20,000 km under rated loads. Sub-zero quenched raceways, precision lapping, and optimized stress profiles improve rolling fatigue resistance, reducing spalling and pitting during prolonged high-frequency operation.
Check all our Frequently Asked Question
Frigate applies automated preload setting during final block assembly using in-line force feedback calibration. This eliminates variation in contact stress across different units. Dimensional checks are performed on all blocks using laser interferometry. Preload deviation is controlled within ±5% of nominal for matched rail-block sets.
Frigate recommends a parallelism tolerance of ±0.02 mm across the rail length. Mounting surfaces should maintain flatness within 10 µm over 1 meter. Dowel pin holes on the block base allow repeatable referencing during service or realignment. Rails and blocks are ground in matched pairs when high-precision parallelism is needed.
Frigate uses accelerated life testing on all bearing geometries to validate L10 fatigue ratings. Tests involve cyclic loading at rated loads over 25,000 km travel. Microscopic surface inspection is used to detect pitting and flaking. The blocks are then optimized for contact pressure using FEA modeling to enhance life.
Frigate uses materials with matched thermal expansion coefficients for rails and blocks. Preload control zones are thermally symmetric to prevent distortion under local heating. End caps and seals are rated for ±60°C without losing elasticity. This ensures the block maintains accuracy during thermal cycling in machining or welding environments.
Frigate offers surface treatments like black oxide, nickel plating, and full stainless steel block assemblies. Seal materials can be changed to food-safe or saltwater-resistant elastomers. Grease reservoirs are integrated with FDA-approved lubricants on request. These modifications maintain all load ratings and geometry within the standard design envelope.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!