Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Implantation success relies heavily on the congruency of the Knee Joint Femoral Component with the patient’s anatomical femoral condyles. Precision-contoured sagittal and coronal profiles replicate native curvature to maintain consistent femorotibial contact during gait cycles. Advanced CAD/CAM modeling enables size variants that minimize overhang and undercoverage, solving intraoperative sizing mismatches and reducing post-surgical impingement complications.
Every Knee Joint Femoral Component is supplied with full documentation aligned with EU MDR 2017/745, US FDA 21 CFR Part 820, and ISO 10993 biocompatibility standards. Each component includes UDI labelling and serialized data embedded in digital traceability systems for audit readiness. These traceability features enable full batch recall capability and compliance with national joint registries.
Tight tolerance control in the manufacturing of the Knee Joint Femoral Component is critical for ensuring optimal articulation and prosthesis lifespan. CNC machining operations with multi-axis control achieve dimensional precision within ±10 microns on condylar radii and intercondylar box geometry. Each lot undergoes coordinate measuring machine (CMM) validation and wear simulation, ensuring reproducibility across procurement batches.
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Used to secure tendon to humeral head, maintaining soft-tissue tension during post-operative healing and cyclic shoulder motion.
Provides stable graft fixation within femoral or tibial tunnel to restore joint kinematics under physiological loading conditions.
Anchors provide sublaminar or lateral fixation for rod-screw constructs, enhancing segmental stability and reducing hardware migration risk.
Used to reattach deltoid or lateral ligaments to bone, preserving ankle stability under multi-directional mechanical stress.
Secures acetabular labrum to bony rim, restoring fluid seal and improving femoroacetabular articulation during flexion-extension movements.
Facilitates reconstruction of medial elbow ligament complex, resisting valgus stress during repetitive throwing or overhead athletic activity.
Fixation failure is often caused by mismatch between anchor rigidity and soft tissue compliance. Bone anchors featuring dynamic eyelet articulation or suture groove micro-texturing promote even load transfer, minimizing stress concentrations. These features allow the construct to accommodate cyclic physiological motion without cutting through tendons or ligaments. Purchasers benefit from reduced revision rates and improved functional integration of soft tissue.
Procurement for global healthcare networks demands alignment with multi-jurisdictional medical device standards. Frigate Bone Anchors meet MDR (EU 2017/745), US FDA CFR 21 Part 820, and ISO 13485:2016 certification requirements. Full lot-level traceability, including UDI labelling and digital batch documentation, ensures seamless audit-readiness for OEMs and hospital systems.
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Frigate utilizes multi-axis CNC machining with real-time tool wear compensation to maintain thread accuracy within ±10 micron tolerance. Each lot is inspected using coordinate measuring machines (CMM) and validated against master CAD profiles. Thread pitch, depth, and helical angle are statistically monitored through process capability indices (Cp, Cpk). This ensures reproducibility of anchoring performance across diverse surgical indications.
Frigate conducts high-cycle fatigue testing per ASTM F2077 and ISO 12189 using synthetic bone models with simulated tissue loading. Test rigs apply sinusoidal axial loads exceeding 10 million cycles to capture early microfailure onset. Stress amplitude and displacement are recorded to assess fatigue endurance limits. This validates long-term mechanical integrity for load-bearing tendon and ligament fixation.
Frigate offers titanium anchors with optimized surface polishing to minimize eddy current-induced distortion in MRI fields. For artifact-sensitive cases, radiolucent PEEK anchors are manufactured using injection-compression molding to preserve internal geometry. All anchor materials are benchmarked using ASTM F2119 artifact testing protocols. This allows radiologists to evaluate periprosthetic healing with minimal interference.
Frigate preloads anchors with ultra-high molecular weight polyethylene (UHMWPE) sutures that undergo plasma surface treatment for increased knot friction. Eyelets are precision-reamed and chamfered to prevent abrasion under high-tension cycles. Mechanical testing confirms suture retention strength and abrasion resistance under tendon simulation models. These features ensure durable fixation in high-mobility joints.
Frigate tests anchor prototypes in polyurethane foam blocks replicating osteoporotic trabecular density per ASTM F1839 standards. Pull-out and torque-to-failure values are measured against both baseline and augmented fixation scenarios. Finite element analysis (FEA) is also used to simulate stress distributions in osteoporotic regions. This comprehensive approach supports safe use in elderly or low-density bone conditions.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!