CNC Turning Services for R&D and Prototyping
Frigate manufactures custom CNC turned metal components engineered for rapid prototyping, pre-production testing, and functional evaluation. Our CNC turning systems are equipped to machine high-precision metal parts that support the dimensional requirements of modern R&D programs.
Our Clients
- Prototype Acceleration
Advantages of Our CNC Turning Services
Our CNC turning setup incorporates real-time digital tool path optimization and closed-loop feedback to deliver micron-accurate components for prototype and test environments.
Micro-Centerline Tool Alignment
High-speed spindles maintain sub-micron alignment, enabling consistent turning of geometrically sensitive parts used in medical and microfluidic prototypes.
Dynamic Toolpath Simulation
Integrated simulation tools help reduce trial-and-error, ensuring stable operations and eliminating inconsistencies during proof-of-concept builds.
Zero-Shift Holding Fixtures
Fixtures support zero axial displacement, maintaining integrity of custom features during high-torque turning phases.
- Prototype to High Volume
Our CNC Turning Process
We integrate multi-step tool programming with synchronized spindle orientation and adaptive feed rate control to achieve dimensional fidelity for complex prototype geometries.
Our team designs the part in CAD software with focus on radial symmetry and tool clearance.
CAM software generates toolpaths based on spindle speeds, feed rates, and material hardness.
Operators load the raw bar stock and calibrate live tooling attachments, ensuring optimal alignment.
The part spins while stationary or live tools shape it via precision radial and axial cuts. Also, Our machines track spindle load and thermal drift in real time.
We perform part-off, facing, and secondary polishing before moving to the inspection stage.
Every part undergoes inspection using CMMs and profile projectors to verify dimensional and geometrical tolerances.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
- Surface Optimization
Precision Surface Quality for Prototypes
Our controlled surface roughness metrics meet validation standards, ensuring each turned component behaves predictably under test load conditions.
Anodizing
Give your aluminum parts a tough, corrosion-resistant shield with anodizing, reaching surface hardness up to HV 500, while enhancing electrical insulation and durability.
Mechanical Finishing
Smooth out imperfections and refine surfaces to Ra 0.2 µm or better with mechanical finishing techniques like grinding, polishing, and bead blasting.
Heat Treatment
Boost material strength and hardness by heat treating parts at temperatures up to 1100°C, ensuring they meet the mechanical demands of your application.
Electroplating
Add protective or functional metal coatings with electroplating, delivering consistent layers as precise as ±2 µm for improved corrosion resistance and conductivity.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Material Flexibility for Iteration Cycles
CNC Turning Materials
We support a wide range of metals to help prototype engineers explore different material-performance outcomes. Each material brings distinct physical traits ideal for iteration-heavy applications.
- 6061-T6 aluminum ensures high machinability and structural balance for early-stage mechanical designs
- 316L stainless steel supports repeated thermal and stress testing in medical-grade prototype enclosures
- Copper alloys offer excellent electrical conductivity for signal verification in sensor housing studies
A2 Tool Steel is a high-carbon, high-chromium steel known for its toughness and wear resistance. It’s ideal for producing durable, high-strength parts that can withstand heavy use.
Aluminum is a lightweight, corrosion-resistant metal with good machinability. Because of its strength-to-weight ratio, it’s commonly used in aerospace, automotive, and various industrial applications.
Brass is a copper-zinc alloy known for its machinability and corrosion resistance. It’s used for components requiring precise detailing and good mechanical properties.
Bronze is a copper-tin alloy with excellent wear resistance and strength. It’s often used for bushings, bearings, and other friction-prone components.
Cast Iron is known for its high wear resistance and machinability. It’s used in heavy-duty applications such as machinery parts and engine components.
Copper offers excellent thermal and electrical conductivity. It’s used in applications requiring heat dissipation or electrical conductivity, such as electronic components.
Steel is a versatile material known for its strength and durability. It’s used in various applications, from construction to automotive parts.
Titanium is a lightweight, high-strength metal with excellent corrosion resistance. It’s used in aerospace, medical implants, and high-performance engineering applications.
Stainless Steel offers high corrosion resistance and strength. It’s widely used in applications ranging from kitchen equipment to industrial machinery.
Zinc is a ductile and corrosion-resistant metal known for its excellent machinability, especially in its alloy forms. It's often used for components requiring intricate details, good surface finish, and precise dimensions, commonly found in automotive, hardware, and electrical applications.
- Development Efficiency
Key Highlights
Our structured workflows reduce iteration waste, shorten cycle times, and support rapid design changes without compromising part tolerance or repeatability.
- Holds shaft concentricity within 0.01 mm across 150 mm test rigs
- Enables internal bores with diameter control of ±0.005 mm in split housings
- Accommodates short-run builds from 1 to 20 units without setup degradation
- Supports parts with wall thickness below 0.7 mm without collapse or deflection
- Maintains dimensional consistency across aluminum and stainless steel prototype batches
- Regulatory Alignment
Compliance for CNC Turning Services
Frigate’s CNC turning capabilities follow strict industry compliance to ensure every prototype part aligns with application-specific safety, biocompatibility, or mechanical certification needs. Our internal systems support validation-stage documentation and full traceability for early product assessments.
- Supports FDA-aligned requirements for medical prototyping platforms
- Tracks material lots and batch-level tool configurations for R&D traceability
- Verifies geometry stability through calibrated in-process checks
Ensures quality management practices for consistent part delivery in low-volume R&D runs
Aligns with aerospace-specific protocols for flight-critical prototype builds
Restricts hazardous substances in electronic prototype machining
Supports European regulatory alignment for prototypes requiring product trials
Follows aerospace material and process audits for niche prototype requests
Complies with automotive R&D build and documentation standards
Supports thermal and electrical validation for safety component prototyping
- We export to 12+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Quality Confidence
Testing Standards for CNC Turning Services
To measure the roundness of cylindrical features, ensuring they meet tolerance requirements.
To check internal surfaces for flatness, critical for sealing and assembly purposes.
To identify burrs or sharp edges that may affect assembly or safety.
To ensure that complex profiles (e.g., contours, curves) conform to design specifications.
To check the topography and texture of the surface, ensuring it meets the required specifications for function or aesthetics.
To verify that the surface hardness depth meets the required specifications for wear resistance.
To measure internal stresses that could lead to deformation or failure during or after machining.
To verify grain structure, inclusions, and material consistency, ensuring the part meets performance requirements.
- Gallery of Results
CNC Turning Parts
We use ultra-rigid turning centers paired with backlash elimination to ensure fine-detail repeatability for every prototype component. Explore samples of turned parts used in device studies, mechanical test rigs, and pilot-scale builds.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
- Solid Progress
Our Manufacturing Metrics
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Get Clarity with Our Manufacturing Insights
- FAQ
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in CNC Turning
Frigate performs sequential turning using datum-referenced clamping and toolpath synchronization to preserve feature-to-feature accuracy across mating interfaces. Parts are machined with thermal stabilization routines to prevent dimensional drift. Critical features undergo comparative CMM checks against the CAD stack-up. This approach ensures alignment within 0.01 mm for components like actuator shafts and modular connector housings.
Frigate uses variable-pressure workholding combined with low-load finishing passes to protect delicate wall structures. Toolpaths are designed to minimize tool engagement angles, reducing localized stress during contouring. In-process sensors monitor deflection in real time. This method helps maintain wall consistency down to 0.6 mm in early-stage prototype enclosures and device shells.
Frigate applies multi-axis CNC turning with synchronized live tooling to machine non-linear internal profiles and undercuts. Custom inserts and toolpath programming allow clean entry and exit without tool chatter. Validation is done using sectioned-part metrology and high-resolution imaging. This supports feature stability in functional prototypes with dynamic or nested interfaces.
Frigate records material heat batch and hardness during each build cycle, adjusting cutting parameters based on input variability. Tool wear is tracked per lot to eliminate deviation from dimensional specs. Machine feedback loops adjust depth of cut and feed rates in real-time. This maintains tight repeatability even when different material batches are used during iterative R&D cycles.
Frigate uses dual-phase inspection—initial probe-based measurements during turning followed by post-process verification using optical metrology. Tolerances down to ±0.005 mm are inspected for all dimension-critical zones. Documentation is provided with annotated control plans. This ensures confidence in geometry before parts enter testing or validation phases.
We'd love to Manufacture for you!
Submit the form below and our representative will be in touch shortly.
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany