CNC Machining Services for R&D and Prototyping
Frigate provides CNC machining support for prototyping and innovation labs using advanced 3-axis, 4-axis, and 5-axis equipment. We supply metal parts that meet functional testing, design iteration, and small-run preproduction needs with consistent precision.
Our Clients
- Rapid Development Support
Advantages of Our CNC Machining Services
Our workflow includes reverse engineering, quick-turn setups, and toolpath optimization to reduce lead times for R&D applications.
Design-Driven Milling Techniques
We machine single-part prototypes or limited production runs using high-speed 5-axis milling systems with in-process inspection.
Micro-Tolerance Turning
Precision turning methods maintain tight dimensional repeatability, even across variable test runs or trial geometries.
Adaptive Programming
Our process adapts tool strategies and feed parameters to suit changing geometries during product evolution.
- Process
Our CNC Machining Process
We support R&D customers through CAD model validation, toolpath simulation, in-process inspection, and real-time revision control.
Advanced algorithms optimize tool paths, minimizing tool wear, reducing cycle times, and improving surface finishes. This involves strategically planning the sequence of movements and cuts to enhance efficiency.
Modern CNC machines often utilize 5-axis or even 6-axis capabilities, allowing for complex geometries and intricate shapes. This reduces the need to reposition the part, ensuring higher accuracy and a more refined finish.
CNC machines may integrate adaptive cutting strategies, where cutting conditions (speed, feed, depth of cut) adjust dynamically based on real-time sensor feedback or cutting force monitoring. This helps prevent tool breakage and ensures optimal material removal rates.
Specialized techniques like high-speed machining enable faster spindle speeds and advanced feed rates. This increases material removal rates while maintaining fine tolerances and reducing thermal distortion.
Some CNC setups incorporate in-process measuring systems (like laser scanners or probe-based systems) to check the part’s dimensions as it’s being machined. These systems can send real-time data back to the machine, allowing for automatic adjustments during production.
CNC machines with automated tool changers enhance efficiency by switching tools automatically without operator intervention. This allows for uninterrupted multi-operation machining without downtime, improving productivity in complex jobs with several cutting tools.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- Surface Finish
Functional Surface Quality for Prototypes
Our process-specific finishing techniques to achieve surface consistency suited to actual fit and function testing.
Anodizing
Give your aluminum parts a tough, corrosion-resistant shield with anodizing, reaching surface hardness up to HV 500, while enhancing electrical insulation and durability.
Mechanical Finishing
Smooth out imperfections and refine surfaces to Ra 0.2 µm or better with mechanical finishing techniques like grinding, polishing, and bead blasting.
Heat Treatment
Boost material strength and hardness by heat treating parts at temperatures up to 1100°C, ensuring they meet the mechanical demands of your application.
Electroplating
Add protective or functional metal coatings with electroplating, delivering consistent layers as precise as ±2 µm for improved corrosion resistance and conductivity.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Our Services
CNC Machining Capabilities
Upload prototype drawings or evolving test part models, including material targets and feature tolerances.
CNC Milling
Functional prototype parts delivered on schedule with fixture stability, toolpath customization, and low-volume efficiency.
- Supports short lead times without tooling investment
- Compatible with abrupt geometry changes
CNC Turning
We use multi-axis turning to produce cylindrical parts with variable geometries, tight tolerances, and no setup duplication.
- Supports shafts and housings for functional assembly testing
- Compatible with multiple rev levels during iteration
- Metal options
Materials for Machined R&D Prototypes
We select materials based on design phase needs, functional expectations, and availability. Each material is chosen for its response to low-volume CNC milling and testing feedback.
- Aluminum alloys allow fast machining and low-cost iteration
- 17-4 PH steel offers high strength for functional loads
- Copper alloys provide thermal performance during prototype heat testing
A2 Tool Steel is a high-carbon, high-chromium steel known for its toughness and wear resistance. It’s ideal for producing durable, high-strength parts that can withstand heavy use.
Aluminum is a lightweight, corrosion-resistant metal with good machinability. Because of its strength-to-weight ratio, it’s commonly used in aerospace, automotive, and various industrial applications.
Brass is a copper-zinc alloy known for its machinability and corrosion resistance. It’s used for components requiring precise detailing and good mechanical properties.
Bronze is a copper-tin alloy with excellent wear resistance and strength. It’s often used for bushings, bearings, and other friction-prone components.
Cast Iron is known for its high wear resistance and machinability. It’s used in heavy-duty applications such as machinery parts and engine components.
Copper offers excellent thermal and electrical conductivity. It’s used in applications requiring heat dissipation or electrical conductivity, such as electronic components.
Steel is a versatile material known for its strength and durability. It’s used in various applications, from construction to automotive parts.
Titanium is a lightweight, high-strength metal with excellent corrosion resistance. It’s used in aerospace, medical implants, and high-performance engineering applications.
Stainless Steel offers high corrosion resistance and strength. It’s widely used in applications ranging from kitchen equipment to industrial machinery.
Zinc is a ductile and corrosion-resistant metal known for its excellent machinability, especially in its alloy forms. It's often used for components requiring intricate details, good surface finish, and precise dimensions, commonly found in automotive, hardware, and electrical applications.
- Precision Alignment for Iterative Testing
Key Highlights
Our structure enables you to test designs across revision cycles with stability and repeatability. We maintain control while gaining process reliability and short response loops.
- Machined alignment maintained across multiple test builds
- Fixtures support repeatable part positioning between design changes
- Supports insertion and press-fit zones down to ±0.005 mm
- In-house metrology supports prototype correlation to CAD
- Machining process supports on-demand modifications without retooling
- Certification Compatibility
Compliance Standards for R&D CNC Services
Frigate’s CNC services for R&D clients comply with documentation protocols required for product lifecycle traceability. Our practices align with industry norms for pre-commercial stages and early-stage validation. Each build includes digital trace data, material validation, and revision linkage.
- Supports design history file and traceable builds
- Documents revision chain for pre-release units
- Provides material test reports and certificates
Quality management standards applied across prototype batches
Quality processes align with aerospace-grade part controls
Ensures materials used are compliant for EU pre-commercial evaluations
Prepares part documentation to support CE compliance testing
Supports customers conducting early-stage special process validation
Controls used for design samples intended for future automotive integration
Includes file-ready reports for UL pre-testing submissions
- We export to 12+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Component Fit Validation
Quality Testing Standards for CNC Machining Services
To measure the roundness of cylindrical features, ensuring they meet tolerance requirements.
To check internal surfaces for flatness, critical for sealing and assembly purposes.
To identify burrs or sharp edges that may affect assembly or safety.
To ensure that complex profiles (e.g., contours, curves) conform to design specifications.
To check the topography and texture of the surface, ensuring it meets the required specifications for function or aesthetics.
To verify that the surface hardness depth meets the required specifications for wear resistance.
To measure internal stresses that could lead to deformation or failure during or after machining.
To verify grain structure, inclusions, and material consistency, ensuring the part meets performance requirements.
- R&D Prototype Gallery
Delivered CNC-Machined Components
We provide test-worthy parts machined for startup teams, labs, and product engineering groups. See examples of components made for early-stage device testing and design validation workflows.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
- Solid Progress
Our Manufacturing Metrics
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Get Clarity with Our Manufacturing Insights
- FAQ
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in CNC Machining
Frigate uses flexible CNC programming and low-fixturing machining strategies to accommodate design changes without retooling. Each setup is configured for fast swaps between part revisions. CAM updates are processed on-site, reducing reprogramming delays. This helps engineering teams iterate quickly and reduce prototype turnaround cycles without losing dimensional accuracy.
Frigate uses in-process inspection and adaptive offset control to stabilize tolerances in variable test geometries. CMM data and probing checkpoints are integrated directly into the cycle. Machining parameters adjust automatically to shape-specific distortion patterns. This results in consistent fit and function even when the part geometry evolves.
Yes. Frigate is equipped for one-off prototype machining with same-day CAM validation and rapid material sourcing. Short-run jobs are prioritized through a dedicated cell for R&D requests. Each component is machined under traceable protocols and verified against design-critical dimensions. This approach supports urgent testing needs during early product development.
Frigate uses metrology-grade CMMs and 3D scanning routines to validate each batch. Inspection routines are customized to focus on functional features like alignment zones, press-fit areas, and load-bearing contours. Each part includes inspection records linked to the CAD model. This ensures the final parts align with expected test performance.
Frigate machines a wide range of metals suitable for prototyping and functional testing. Common choices include 6061-T6 for fast iteration, 17-4 PH stainless steel for mechanical loading, and copper-based alloys for thermal transfer. Material selection is based on design goals, mechanical needs, and test stage. Certification is provided with every order.
We'd love to Manufacture for you!
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany