Thermal-Stable CNC Machining for Medical-Grade Precision

Real-time compensation and kinematic correction ensure ±2 µm accuracy during extended cycles.

Frigate Delivers Precision Manufacturing with Full Regulatory Alignment

Full Process Traceability

Frigate links each part to real-time machine data, tool wear, and environmental parameters via the Manufacturing Execution System (MES) for audit-ready traceability.

Precision Across Dissimilar Materials

Achieve tight tolerance achieved through thermal mismatch compensation, vacuum fixturing, and synchronized toolpaths for multi-material medical components.

Regulatory-Ready Process Control

Locked manufacturing parameters validated under GAMP5, with real-time Cpk/Ppk monitoring and compliant electronic records for submission-ready traceability.

Our Clients

Trusted by Engineers and Purchasing Leaders 

Excellence You Can Trust

Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.

Ensure High-Volume Dimensional Repeatability

Consistency in critical dimensions over extended production cycles is essential for implantable and precision medical components. 

Toolpath Prediction with Medical-Grade ML Models

Leverage machine learning trained on tool wear, surface finish trends, and thermal drift from validated medical production data to auto-adjust CNC toolpaths preemptively. 

In-Process Deviation Control

Integrate sensor-driven corrections to detect and adjust micro-deviations during machining, preventing tolerance breaches that could affect regulatory compliance. 

Batch-Level Accuracy Assurance

Maintain dimensional variation within ±10 microns across long production runs for parts like orthopedic implants and surgical instruments through adaptive tool compensation. 

medical devices

Achieve Sub-50 nm Ra Surface Finishes for Biointerface Compatibility

Implant-grade surfaces require ultra-smooth textures to promote osseointegration, reduce thrombogenicity, and meet ISO and FDA surface criteria. 

Advanced Surface Finishing Techniques

Utilize plasma polishing and ion-beam texturing to achieve a surface roughness (Ra) of sub-50 nm, enabling safe use in orthopedic, cardiovascular, and neurostimulator interfaces. 

Optical Surface Validation

Use non-contact optical profilometry to measure nanoscale morphology and certify compliance with ISO 4287 for critical surface zones. 

Bioinert Coating Integration

Introduce inert, biocompatible coatings post-finish to enhance tissue response and maintain stability through sterilization and implantation cycles. 

medical devices

Enable Sterile-Chain Compliance with Cleanroom-Based Manufacturing

Medical device components must meet strict contamination controls to ensure compatibility with sterile environments and direct patient contact. 

Cleanroom-Grade Production Cells

Machine and assemble within ISO Class 7 and 8 cleanrooms, incorporating HEPA filtration, real-time particle monitoring, and ESD-safe protocols. 

Sterile-Compatible Tooling and Handling

Employ pre-sterilized tooling, validated cleaning workflows, and clean handling processes to eliminate cross-contamination risks. 

Regulatory-Ready Post-Processing

Perform ultrasonic DI water cleaning and utilize Class VI-compatible packaging to support the integration of sterile-barrier systems and downstream sterilization validation. 

medical devices

Our Machined Products 

We support your production needs with CNC-machined parts, subassemblies, and performance-critical components. 

wiring harness
Hoses
contract manufacturing
Plastics & Rubber
brass-component - IMG
Enclosures & Switchgears

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Frigate’s Global Presence

Frigate takes pride in facilitating “Make in India for the globe“.  As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.

Frigate’s Global Presence

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

How You Benefit with Us

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

medical devices
medical devices

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

medical devices

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

medical devices

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

medical devices

22%

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

medical devices

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

medical devices

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Other Industries We Serve 

We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control. 

Construction Equipment - IMG
Precision Instruments & Metrology - IMG
Medical Devices
oil & gas equipment
industrial machinery
Food Processing Machinery
Dental & Orthodontics
Firearms & Defense Accessories
Consumer Electronics - img
Get Clarity with our Manufacturing Insights

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate maintain micron-level accuracy in long-cycle machining under thermal load?

Frigate integrates CNC systems with real-time thermal monitoring and correction algorithms that dynamically adjust toolpaths during extended machining operations. These algorithms use data from embedded sensors to detect spindle elongation, structural expansion, and ambient temperature drift. Machine-specific kinematic models continuously update positional references, allowing compensation before thermal deviation affects tolerances. This closed-loop feedback ensures that dimensional integrity is maintained within ±2 µm, even during multi-hour cycles, which is critical for precision implants and surgical instrumentation. 

Can Frigate machine dissimilar medical materials like titanium and PEEK without inducing stress deformation?

Yes. Frigate is engineered to machine dissimilar medical-grade materials—such as titanium, PEEK, and ceramics—by harmonizing mechanical and thermal behavior through adaptive machining strategies. Toolpath sequencing is optimized to minimize thermal gradients between adjacent materials, and vacuum-based fixturing systems stabilize parts without inducing localized stress. Compensation algorithms account for differences in thermal expansion coefficients, reducing the risk of interface warping or microcracking during and after post-processing. This approach consistently delivers multi-material assemblies with tolerances of ±10 µm or less. 

How does Frigate handle surface qualification for implantable-grade finishes?

Frigate utilizes a combination of advanced finishing techniques, including plasma polishing, ion-beam texturing, and inert chemical coatings, to meet stringent sub-50 nm Ra surface requirements for implantable zones. Surface topology is measured using non-contact optical profilometry and validated against ISO 4287 parameters. These methods ensure critical surfaces achieve the proper roughness, hydrophilicity, and biocompatibility needed for osseointegration, fluid transport, or cellular adhesion, depending on the implant’s application. 

What traceability does Frigate offer down to individual part production?

Frigate’s MES platform establishes a digital thread that links every manufactured component to its complete production history. Each UDI-labeled part is tagged with data such as machine ID, spindle load patterns, tool wear conditions, in-process inspection values, and ambient environmental parameters. This granular data capture enables traceability not only at the lot level but also down to individual tool offsets and batch-specific environmental influences, supporting quality investigations, validation readiness, and regulatory audits without the need for additional manual reconciliation. 

How does Frigate ensure cleanroom compliance during machining and assembly?

Frigate operates within ISO Class 7 and 8 manufacturing environments equipped with HEPA filtration, ESD suppression, and continuous airborne particulate monitoring. Tooling and fixtures are sterilized before use, and post-machining workflows include ultrasonic cleaning using deionized water and validated detergents. Final components are packaged using Class VI-compatible materials inside laminar-flow-controlled zones. This infrastructure enables Frigate to deliver components that meet cleanroom integration requirements for Class II and Class III medical devices directly from the manufacturing floor, ensuring seamless integration. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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