Advanced Motion Systems for Demanding Industrial Machinery Operations

Built for extreme uptime and thermal stability to maintain accuracy under heavy loads and complex multi-axis conditions. 

Frigate Integrates Edge Intelligence for Ultra-Fast Servo Feedback

Precision Axis Control

Cross-coupled PID and Kalman feedback enable real-time correction, ensuring 0.04 mm accuracy during high-speed multi-axis transitions.

Thermal Drift Compensation

RTD sensor networks map heat flux and auto-correct axis deviation, eliminating thermal-induced errors across continuous machining cycles.

Adaptive Spindle Stiffness

Embedded sensors adjust spindle preload dynamically, stabilizing cut forces and preserving tool life under variable cutting depths.

Our Clients

Trusted by Engineers and Purchasing Leaders 

Excellence You Can Trust

Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.

Enable Seamless IT/OT Convergence in Industrial Environments

Isolating real-time control from enterprise data flow is critical for ensuring motion stability in automated production systems. 

Dual-Stack Communication Architecture

Deploy dual-layer machine communication with deterministic EtherCAT for motion control and OPC UA over TSN for non-interfering telemetry, diagnostics, and SCADA integration. 

Latency-Free Motion Execution

Maintain servo loop consistency under 1ms jitter conditions, even during asynchronous enterprise-level data exchange or system diagnostics. 

Control/Data Path Isolation

Use protocol-specific physical layer segmentation to prevent data collision, ensuring uninterrupted motion control in complex production cycles. 

Industrial Machinery

Ensure Sub-Micron Surface Integrity through Acoustic-Based Feedback

Maintaining surface quality during high-speed machining demands live feedback from tool-part interaction at the microstructural level. 

Ultrasonic Emission Monitoring

Leverage embedded piezoelectric sensors to capture acoustic signatures that indicate burn marks, delamination, or microfracture risk in real time. 

Toolpath Adaptation Logic

Dynamically adjust tool pressure, spindle retraction, and coolant delivery based on acoustic feedback to prevent surface damage before it occurs. 

Surface Finish Optimization

Achieve surface roughness below Ra 0.8 μm consistently across components with varying material densities and cut geometries. 

Industrial Machinery

Extend Machine Life Through Predictive Lubrication Intelligence

Minimizing wear in critical motion components requires lubrication systems responsive to actual mechanical and thermal conditions—not runtime counters. 

Sensor-Guided Lubrication Demand Modeling

Use embedded pressure and temperature sensors on guideways, bearings, and ball screws to compute in-situ lubrication needs. 

Dynamic Delivery Control

Adjust lubricant type, volume, and interval based on real-time tribological modeling rather than fixed-cycle logic. 

Asset Longevity Assurance

Reduce over-lubrication and dry-run scenarios, extending component lifespan by over 30% and maintaining motion precision over prolonged duty cycles. 

Industrial Machinery

Our Machined Products 

We support your production needs with CNC-machined parts, subassemblies, and performance-critical components. 

Mechanical Parts
Fasteners
Lugs - Image
Automotive Lighting solutions
Cables & Wires
Automobile Performance And Aftermarket Parts

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Frigate’s Global Presence

Frigate takes pride in facilitating “Make in India for the globe“.  As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.

Frigate’s Global Presence

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

How You Benefit with Us

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

Industrial Machinery
Industrial Machinery

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

Industrial Machinery

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

Industrial Machinery

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

Industrial Machinery

22%

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

Industrial Machinery

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

Industrial Machinery

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Other Industries We Serve 

We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control. 

Construction Equipment - IMG
Precision Instruments & Metrology - IMG
Medical Devices
oil & gas equipment
industrial machinery
Food Processing Machinery
Dental & Orthodontics
Firearms & Defense Accessories
Consumer Electronics - img
Get Clarity with our Manufacturing Insights

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate manage thermal deformation in CNC-machined robotic joints for high-cycle applications?

Frigate uses thermal expansion prediction models integrated into its CAM simulations to anticipate distortion under dynamic loads. All critical joint areas are machined using controlled cooling cycles and balanced tool paths to reduce localized heat accumulation. Additionally, Frigate performs post-machining thermal stability testing on complex assemblies. This ensures that robotic joints maintain positional accuracy even after thousands of thermal cycles in the field. 

What fixturing strategy does Frigate use for multi-axis machining of asymmetric robotic components?

Frigate employs custom modular fixturing systems designed for each component’s unique geometry and mass distribution. These fixtures allow unrestricted access during 5-axis machining while eliminating vibration and clamping distortion. Adaptive probing systems calibrate every workpiece before tool engagement, ensuring alignment to sub-micron levels. This approach is crucial for precision parts like end-effectors and rotating gear housings.

How does Frigate validate complex surface profiles on robotic parts with compound curvature?

Frigate uses non-contact laser scanning systems that generate a 3D point cloud of the machined surface, compared against the original CAD model. Advanced surface deviation analysis is run to flag out-of-tolerance zones beyond 10 microns. This technique allows Frigate to validate freeform geometries used in robotic arms and covers with exceptional repeatability. All validation data is logged and traceable to each batch.

What methods does Frigate use to prevent microcrack formation in CNC-machined robotic components made from titanium alloys?

Frigate uses low-rpm finishing passes combined with high-pressure through-spindle coolant delivery to dissipate cutting heat during final machining. For titanium, toolpath strategies are optimized to reduce radial engagement and chip thickness, minimizing surface stress. Frigate also conducts in-process eddy current inspection to detect microstructural anomalies early. This helps eliminate failure risk in high-load robotic frames and fasteners.

How does Frigate handle the alignment of mating components in robotic assemblies with tight positional tolerance?

Frigate uses matched machining setups with reference datums established across multiple parts in a single setup to control stack-up variation. High-precision dowel pin locations are interpolated using circle interpolation to maintain concentricity. Every pair of mating components undergoes kinematic simulation to ensure real-world alignment integrity. This ensures zero-play fitment in robotic gearboxes, sensor mounts, and servo motor interfaces.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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