Sub-Micron Electronics Manufacturing for High-Yield PCB Production

Adaptive controls and advanced inspection sustain 99.7%+ yield with precise process stability. 

Frigate’s Integrated Solutions for Manufacturing and Supply

Supply Chain Integrity

Blockchain-enabled MES ensures immutable component tracking; rigorous material testing feeds centralized analytics, minimizing supply risks and counterfeit incidents.

Manufacturability & Testability

Digital twins and multiphysics simulations optimize design and manufacturing integration, improving assembly accuracy and reducing rework through iterative feedback.

Scalable Production Architecture

Modular robotic cells and AI-driven SPC enable flexible, efficient volume scaling with real-time anomaly detection and dynamic resource allocation.

Our Clients

Trusted by Engineers and Purchasing Leaders 

Excellence You Can Trust

Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.

Translate Complex Designs into Scalable Manufacturing

Turning advanced design concepts into repeatable, cost-effective production requires integrated engineering and real-time feedback systems to minimize rework and variability. 

Multiphysics Co-Engineering

Leverage thermal, EMI/EMC, and mechanical stress simulations combined with digital twin manufacturing line models to validate manufacturability and testability early in the design phase. 

Closed-Loop Design Refinement

Use real-world manufacturing data feedback loops to continuously improve designs, addressing risks from novel materials and unconventional form factors. 

Automated Test Enhancement

Integrate boundary scan, ICT, and functional test programming to expand defect detection, accelerate failure analysis, and reduce defect escape rates. 

electronics manufacturing

Enable Rapid Volume Scaling with Adaptive Manufacturing

Scaling production from prototypes to high-volume, high-mix runs requires lean, flexible architectures that identify and resolve bottlenecks to maintain quality and efficiency. 

Industry 4.0 Smart Factories

Employ interoperable MES integrated with real-time SPC and AI anomaly detection to stabilize yields during volume ramp-up. 

Modular Production Cells

Deploy collaborative robots and reconfigurable workstations to quickly adapt lines for new product variants without production downtime. 

Data-Driven Capacity Planning

Utilize digital twin simulations and predictive analytics to forecast bottlenecks and maintain on-time delivery under tight schedules. 

electronics manufacturing

Embed Compliance and Cybersecurity in Manufacturing Ecosystem

Ensuring regulatory compliance and product security demands integrated, automated controls embedded within manufacturing IT and OT systems without impeding innovation. 

Compliance-by-Design Automation

Implement automated data capture for audits and certifications directly through manufacturing execution and operational technology systems. 

Advanced Cybersecurity Protocols

Protect intellectual property and prevent tampering using network segmentation, endpoint security, and blockchain verification of production data. 

Continuous Monitoring

Utilize AI-driven anomaly detection to secure manufacturing environments against cyber-physical threats while ensuring uninterrupted operations. 

electronics manufacturing

Our Machined Products 

We support your production needs with CNC-machined parts, subassemblies, and performance-critical components. 

Enclosures & Switchgears
Lugs - Image
contract manufacturing
wiring harness
Led Lights
Fasteners

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Frigate’s Global Presence

Frigate takes pride in facilitating “Make in India for the globe“.  As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.

Frigate’s Global Presence

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

How You Benefit with Us

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

electronics manufacturing
electronics manufacturing

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

electronics manufacturing

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

electronics manufacturing

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

electronics manufacturing

22%

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

electronics manufacturing

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

electronics manufacturing

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Other Industries We Serve 

We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control. 

Construction Equipment - IMG
Precision Instruments & Metrology - IMG
Medical Devices
oil & gas equipment
industrial machinery
Food Processing Machinery
Dental & Orthodontics
Firearms & Defense Accessories
Consumer Electronics - img
Get Clarity with our Manufacturing Insights

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate ensure sub-micron precision in electronics assembly?

Frigate integrates AI-powered optical and X-ray inspection systems directly into the production line to detect defects at the sub-micron level. These inspection platforms work alongside real-time adaptive process controls that dynamically adjust stencil printing, component placement, and reflow soldering parameters. By continuously monitoring process variables and applying closed-loop feedback, Frigate reduces variability and maintains precision consistently below one micron. This advanced control approach enables yields exceeding 99.7%, essential for complex PCBs with ultra-fine pitch and microvias. 

What methods does Frigate employ to prevent counterfeit components in the supply chain?

To combat counterfeit risks, Frigate embeds blockchain-based traceability within its manufacturing execution system (MES). This technology creates an unalterable digital record for every component, tracking it from the moment it arrives at receiving through final assembly. Coupled with stringent material qualification protocols—such as accelerated life testing and electrical characterization—this traceability ensures component authenticity and reliability. The system also triggers alerts and supplier audits if anomalies or deviations are detected, safeguarding product integrity and reducing supply chain vulnerabilities.

How does Frigate optimize manufacturability for complex PCB designs?

Frigate employs digital twin modeling that replicates both the product and the manufacturing process, enabling virtual production runs before physical manufacturing begins. Using multiphysics simulations covering thermal, electrical (EMI/EMC), and mechanical stress factors, engineers identify potential manufacturing challenges early. These simulations allow iterative design improvements, optimizing pad layouts, layer stack-ups, and component placements for better assembly and testing compatibility. Real-world production data feeds back into the model, continuously refining the design to minimize rework and improve product robustness. 

How does Frigate maintain product quality during rapid volume scaling?

Frigate’s manufacturing uses modular, reconfigurable production cells equipped with collaborative robots that allow quick adaptation for new product variants without halting production. Advanced Industry 4.0 systems integrate MES with real-time statistical process control (SPC) and AI-based anomaly detection to monitor and stabilize process variables during volume increases. Predictive analytics identify equipment wear or quality drifts before they affect output. This flexible, data-driven approach ensures consistent product quality and delivery timelines even during aggressive volume ramp-ups. 

What cybersecurity measures does Frigate implement to protect manufacturing data?

Frigate applies layered cybersecurity strategies, including network segmentation to isolate critical systems and endpoint protection to prevent unauthorized access. Blockchain technology verifies the integrity of production data, ensuring tamper-proof records. Continuous AI-driven monitoring detects unusual activity or anomalies indicative of cyber-physical attacks in real time. These security protocols safeguard intellectual property and manufacturing processes without disrupting production flow, maintaining both product confidentiality and operational continuity.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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