Sub-Micron Electronics Manufacturing for High-Yield PCB Production
Adaptive controls and advanced inspection sustain 99.7%+ yield with precise process stability.
Frigate’s Integrated Solutions for Manufacturing and Supply
Supply Chain Integrity
Blockchain-enabled MES ensures immutable component tracking; rigorous material testing feeds centralized analytics, minimizing supply risks and counterfeit incidents.
Manufacturability & Testability
Digital twins and multiphysics simulations optimize design and manufacturing integration, improving assembly accuracy and reducing rework through iterative feedback.
Scalable Production Architecture
Modular robotic cells and AI-driven SPC enable flexible, efficient volume scaling with real-time anomaly detection and dynamic resource allocation.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Satisfied Overseas Customers
Excellence You Can Trust
Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.
Translate Complex Designs into Scalable Manufacturing
Turning advanced design concepts into repeatable, cost-effective production requires integrated engineering and real-time feedback systems to minimize rework and variability.
Leverage thermal, EMI/EMC, and mechanical stress simulations combined with digital twin manufacturing line models to validate manufacturability and testability early in the design phase.
Use real-world manufacturing data feedback loops to continuously improve designs, addressing risks from novel materials and unconventional form factors.
Integrate boundary scan, ICT, and functional test programming to expand defect detection, accelerate failure analysis, and reduce defect escape rates.
Enable Rapid Volume Scaling with Adaptive Manufacturing
Scaling production from prototypes to high-volume, high-mix runs requires lean, flexible architectures that identify and resolve bottlenecks to maintain quality and efficiency.
Employ interoperable MES integrated with real-time SPC and AI anomaly detection to stabilize yields during volume ramp-up.
Deploy collaborative robots and reconfigurable workstations to quickly adapt lines for new product variants without production downtime.
Utilize digital twin simulations and predictive analytics to forecast bottlenecks and maintain on-time delivery under tight schedules.
Embed Compliance and Cybersecurity in Manufacturing Ecosystem
Ensuring regulatory compliance and product security demands integrated, automated controls embedded within manufacturing IT and OT systems without impeding innovation.
Implement automated data capture for audits and certifications directly through manufacturing execution and operational technology systems.
Protect intellectual property and prevent tampering using network segmentation, endpoint security, and blockchain verification of production data.
Utilize AI-driven anomaly detection to secure manufacturing environments against cyber-physical threats while ensuring uninterrupted operations.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- We export to 12+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Solid Progress
How You Benefit with Us
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
Get Clarity with our Manufacturing Insights
Frigate integrates AI-powered optical and X-ray inspection systems directly into the production line to detect defects at the sub-micron level. These inspection platforms work alongside real-time adaptive process controls that dynamically adjust stencil printing, component placement, and reflow soldering parameters. By continuously monitoring process variables and applying closed-loop feedback, Frigate reduces variability and maintains precision consistently below one micron. This advanced control approach enables yields exceeding 99.7%, essential for complex PCBs with ultra-fine pitch and microvias.
To combat counterfeit risks, Frigate embeds blockchain-based traceability within its manufacturing execution system (MES). This technology creates an unalterable digital record for every component, tracking it from the moment it arrives at receiving through final assembly. Coupled with stringent material qualification protocols—such as accelerated life testing and electrical characterization—this traceability ensures component authenticity and reliability. The system also triggers alerts and supplier audits if anomalies or deviations are detected, safeguarding product integrity and reducing supply chain vulnerabilities.
Frigate employs digital twin modeling that replicates both the product and the manufacturing process, enabling virtual production runs before physical manufacturing begins. Using multiphysics simulations covering thermal, electrical (EMI/EMC), and mechanical stress factors, engineers identify potential manufacturing challenges early. These simulations allow iterative design improvements, optimizing pad layouts, layer stack-ups, and component placements for better assembly and testing compatibility. Real-world production data feeds back into the model, continuously refining the design to minimize rework and improve product robustness.
Frigate’s manufacturing uses modular, reconfigurable production cells equipped with collaborative robots that allow quick adaptation for new product variants without halting production. Advanced Industry 4.0 systems integrate MES with real-time statistical process control (SPC) and AI-based anomaly detection to monitor and stabilize process variables during volume increases. Predictive analytics identify equipment wear or quality drifts before they affect output. This flexible, data-driven approach ensures consistent product quality and delivery timelines even during aggressive volume ramp-ups.
Frigate applies layered cybersecurity strategies, including network segmentation to isolate critical systems and endpoint protection to prevent unauthorized access. Blockchain technology verifies the integrity of production data, ensuring tamper-proof records. Continuous AI-driven monitoring detects unusual activity or anomalies indicative of cyber-physical attacks in real time. These security protocols safeguard intellectual property and manufacturing processes without disrupting production flow, maintaining both product confidentiality and operational continuity.
We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- Texas, USA
