CNC Turning Services for Dental & Orthodontics

Frigate supplies CNC-turned dental components with tight tolerance control, material traceability, and lot-to-lot consistency. Our CNC turning process produces geometrically complex, small-diameter precision parts used in orthodontic devices, surgical screws, and implant fixtures. 

Our Clients

Advantages of Our CNC Turning Services

Our machining system uses multi-axis lathes with live tooling to shape biocompatible materials used in intraoral and implant-grade components.

Threading for Dental Implants

Thread turning on titanium rods achieves self-tapping thread profiles critical for primary stability in implant procedures.

Internal Grooving for Retention Features

Controlled grooving creates undercuts inside abutments to anchor crowns and bridges with high seating accuracy.

Micro-Turning for Endodontic Tools

Precision control in micro-turning delivers consistent flute geometry across high-speed rotary endodontic instruments.

Our CNC Turning Process

We employ synchronized sub-spindle operations and tool monitoring systems to maintain uniformity across multi-operation dental part production. 

CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics
Design Creation

Our team designs the part in CAD software with focus on radial symmetry and tool clearance. 

Converting Design to CNC Code

CAM software generates toolpaths based on spindle speeds, feed rates, and material hardness. 

Setting Up the Machine

Operators load the raw bar stock and calibrate live tooling attachments, ensuring optimal alignment. 

Running the Machine

The part spins while stationary or live tools shape it via precision radial and axial cuts. Also, Our machines track spindle load and thermal drift in real time. 

Finishing Touches

We perform part-off, facing, and secondary polishing before moving to the inspection stage. 

Quality Check

Every part undergoes inspection using CMMs and profile projectors to verify dimensional and geometrical tolerances. 

Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Finish in Clinical Applications

We maintain surface roughness targets below Ra 0.4 µm for parts contacting soft tissues, using fine turning and post-process cleaning. 

Anodizing

Give your aluminum parts a tough, corrosion-resistant shield with anodizing, reaching surface hardness up to HV 500, while enhancing electrical insulation and durability.

Mechanical Finishing

Smooth out imperfections and refine surfaces to Ra 0.2 µm or better with mechanical finishing techniques like grinding, polishing, and bead blasting. 

Heat Treatment

Boost material strength and hardness by heat treating parts at temperatures up to 1100°C, ensuring they meet the mechanical demands of your application.

Electroplating

Add protective or functional metal coatings with electroplating, delivering consistent layers as precise as ±2 µm for improved corrosion resistance and conductivity.

Our Machined Products 

We support your production needs with CNC-machined parts, subassemblies, and performance-critical components. 

CPU Mounting Frame - IMG (3)
Rudder Pedal Assembly - IMG
Actuator Arm - IMG (2)
Semiconductor Test Socket Guide - IMG (2)
Knee Joint Femoral Component - IMG (2)
Stamping Die Punch - IMG
CNC-Machined Triathlon Bike Frame Joint - IMG
Gear Selector Fork - IMG (3)
Wheel Hub Carrier - IMG (2)
Generator Slip Ring Shaft - IMG (2)
Machine Base Leveling Foot - IMG (4)
Engine Mount Strut - IMG (2)
Hydroelectric Guide Vane Bearing - IMG (3)
Optical Fiber Alignment Block - IMG (2)
Precision Actuator Shaft - IMG (2)

CNC Turning Materials for Dental Devices

We work with certified medical-grade materials to meet functional and safety standards in intraoral and implantable devices. Each material suits different strength, corrosion, and sterilization requirements.

A2 Tool Steel

A2 Tool Steel is a high-carbon, high-chromium steel known for its toughness and wear resistance. It’s ideal for producing durable, high-strength parts that can withstand heavy use. 

Aluminum

Aluminum is a lightweight, corrosion-resistant metal with good machinability. Because of its strength-to-weight ratio, it’s commonly used in aerospace, automotive, and various industrial applications. 

Brass

Brass is a copper-zinc alloy known for its machinability and corrosion resistance. It’s used for components requiring precise detailing and good mechanical properties. 

Bronze

Bronze is a copper-tin alloy with excellent wear resistance and strength. It’s often used for bushings, bearings, and other friction-prone components. 

Cast Iron

Cast Iron is known for its high wear resistance and machinability. It’s used in heavy-duty applications such as machinery parts and engine components. 

Copper

Copper offers excellent thermal and electrical conductivity. It’s used in applications requiring heat dissipation or electrical conductivity, such as electronic components. 

Steel

Steel is a versatile material known for its strength and durability. It’s used in various applications, from construction to automotive parts. 

Titanium

Titanium is a lightweight, high-strength metal with excellent corrosion resistance. It’s used in aerospace, medical implants, and high-performance engineering applications. 

Stainless Steel

Stainless Steel offers high corrosion resistance and strength. It’s widely used in applications ranging from kitchen equipment to industrial machinery. 

Zinc

Zinc is a ductile and corrosion-resistant metal known for its excellent machinability, especially in its alloy forms. It's often used for components requiring intricate details, good surface finish, and precise dimensions, commonly found in automotive, hardware, and electrical applications.

Key Highlights

Our process planning integrates CAD/CAM simulation, tool presetting, and in-process probing to improve part matching and production time. This approach allows better repeatability and accuracy across different part families. 

CNC Turning

Compliance for CNC Turning Services

Frigate’s dental machining operations follow regulatory and medical device manufacturing guidelines from raw stock to final part. Our facility uses electronic batch tracking and sterile packaging support to align with the required traceability. This protects both functional integrity and patient safety.

ISO 13485

Meets quality standards for medical device production, including risk controls and process validation. 

FDA Registered Facility

Operates under conditions meeting the U.S. FDA’s requirements for device manufacturers. 

Biocompatibility Tested

Parts made using validated materials and surface treatments safe for mucosal and osseointegrated contact. 

RoHS Compliant

Parts are free from restricted substances, ensuring safety in use and handling. 

ISO 9001:2015

Follows global quality assurance and continuous improvement protocols. 

CE Marking Support

Supports CE-compliant part delivery as part of customer QA procedures. 

HIPAA-Compliant File Handling

Design data is processed through secure systems to protect patient-linked CAD/CAM files. 

Frigate’s Global Presence

Frigate takes pride in facilitating “Make in India for the globe“.  As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.

CNC Turning Services for Dental & Orthodontics

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

CNC Turning Services for Dental & Orthodontics

Quality Testing Standards for CNC Turning Services

Roundness Testing
CMM, Roundness Tester (e.g., Talyrond)

To measure the roundness of cylindrical features, ensuring they meet tolerance requirements. 

Flatness of Internal Surfaces Testing
Optical Flat or CMM

To check internal surfaces for flatness, critical for sealing and assembly purposes. 

Burr Detection Testing
Visual Inspection, Edge Detection Tool

To identify burrs or sharp edges that may affect assembly or safety. 

Profile Tolerance Testing
CMM, Laser Scanning, or Profile Projector

To ensure that complex profiles (e.g., contours, curves) conform to design specifications. 

Surface Profile Testing
Profilometer or Scanning Electron Microscope (SEM)

To check the topography and texture of the surface, ensuring it meets the required specifications for function or aesthetics. 

Material Hardness Depth Testing
Microhardness Test or Depth Hardness Measurement

To verify that the surface hardness depth meets the required specifications for wear resistance. 

Residual Stress Testing
X-ray Diffraction, Strain Gauges

To measure internal stresses that could lead to deformation or failure during or after machining. 

Microstructure Response Testing
Metallographic Analysis (e.g., Optical or Electron Microscopy)

To verify grain structure, inclusions, and material consistency, ensuring the part meets performance requirements. 

CNC Turned Dental Components

We hold consistent tolerances on critical features by using thermal-controlled turning centers with backlash control and real-time tool wear monitoring. Explore components developed for surgical use, orthodontic alignment, and implant support. 

Other Industries We Serve 

We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control. 

Construction Equipment - IMG
Precision Instruments & Metrology - IMG
Medical Devices
oil & gas equipment
industrial machinery
Food Processing Machinery
Dental & Orthodontics
Firearms & Defense Accessories
Consumer Electronics - img

Our Manufacturing Metrics

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

CNC Turning Services for Dental & Orthodontics
CNC Turning Services for Dental & Orthodontics

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

CNC Turning Services for Dental & Orthodontics

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

CNC Turning Services for Dental & Orthodontics

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

CNC Turning Services for Dental & Orthodontics

22% 

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

CNC Turning Services for Dental & Orthodontics

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

CNC Turning Services for Dental & Orthodontics

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Get Clarity with Our Manufacturing Insights

Having Doubts? Our FAQ

Check all our Frequently Asked Questions in CNC Turning

How does Frigate achieve sub-micron tolerances in turned dental implants?

Frigate uses thermal-controlled turning centers combined with direct-drive spindles and high-resolution encoders to maintain tight tolerances. Live probing at multiple tool passes helps correct tool wear and positional drift. Titanium and zirconia implant threads undergo profile validation using non-contact vision metrology. This control ensures thread precision and tight engagement fit inside osseointegrated implant sites. 

What steps are taken to avoid burrs and edge tears in dental abutments?

Frigate applies low-force tooling and exit path optimization to reduce material stress at cut exits. We select chip-breaker geometries tuned for medical-grade metals and polymers. After turning, abutment shoulders undergo controlled deburring using rotary brushes and plasma cleaning. These methods help preserve corner integrity without risking dimensional loss or micro-cracks. 

How does Frigate validate thread profiles in orthodontic micro-screws?

Threading operations use synchronized spindle and toolpath coordination with sub-spindle support for runout control. Each screw is inspected using thread plug gauges and pitch micrometers. Additionally, we validate flank angles and lead errors through optical comparators. This multi-point validation ensures stable anchorage during intraoral torque applications. 

What methods are used to control surface finish on intraoral contact parts?

To meet hygiene and biocompatibility standards, Frigate controls surface roughness below Ra 0.4 µm using low-RPM finishing passes and tool coatings that reduce friction. Post-turning, components undergo ultrasonic cleaning and DI water rinsing. We verify finish using contact profilometers and cross-check with SEM images for critical features. 

 

How is traceability maintained for dental turning components?

Frigate assigns serialized job cards to each lot with full linkage to raw material heat numbers, tool paths, and inspection files. Digital records map part IDs with CAD revisions and production timestamps. We include certificates of conformity and sterilization readiness documentation as part of final delivery. This process supports ISO 13485 and FDA traceability expectations for dental device manufacturing. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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