Medical Implants & Prosthetics Industry Machining Solutions
Enable Mechanical Strength, Biocompatibility, and Geometric Precision with Frigate’s Certified CNC Solutions for Long-Term and Temporary Implant Applications.
Frigate supplies machining for medical-grade implants and prosthetic assemblies
High-Accuracy Geometry for Complex Assemblies
Maintain dimensional stability up to ±0.0015 mm across articulating and load-bearing components using simultaneous multi-axis CNC setups.
Machining of Medical-Grade Alloys
Process titanium, cobalt-chrome and surgical-grade stainless steels under ISO-controlled environments for body-compatible parts.
Fine Feature Machining for Biointegration
Achieve microgrooves, porous textures, and locking geometries under 0.3 mm using high-speed finishing and fixture-stable setups.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Satisfied Overseas Customers
Excellence You Can Trust
Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.
Comply with Global Medical Device Standards through Validated Processes
All machining workflows align with ISO 13485 and U.S. FDA 21 CFR Part 820 for traceable and audit-ready production.
Dimensional checks using CMM and interferometry confirm conformity of stem lengths, surface flatness, curvature radius, and screw thread profiles.
Lot-wise inspection data links to process logs, machine ID, and operator validation to comply with FDA and ISO record-keeping norms.
Apply Cp/Cpk data, gauge R&R, and control charts to confirm machining precision across low- and high-volume implant batches.
Support Mechanical Demands and Biocompatibility in Use
Tensile strength, fatigue resistance, and corrosion control are critical for permanent and semi-permanent implant components.
Controlled polishing and micro-deburring help reduce ion release, bacterial adhesion, and promote osseointegration near soft and hard tissue zones.
Use hard coatings or duplex steels to support sliding contacts and articulation points in knees, hips, or spinal implant systems.
Edge rounding and notch minimization reduce peak stress points in necks, flanges, and abutment sections under cyclic loading.
Extend Service Life through Advanced Surface Treatments
Surface finishing and functional coatings improve implant fatigue life, minimize abrasion, and reduce rejection rates post-implantation.
Use PVD coatings like TiN or CrN to reduce wear at moving interfaces in spinal cages, knee joints, or modular stems.
Mirror polishing and vibratory finishing reduce Ra values under 0.08 µm on contact faces and insertion zones of implants.
Burr-free profiles under magnification maintain shape control and reduce inflammation risks during in-body placement or adjustment.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- We export to 12+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Solid Progress
How You Benefit with Us
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
Get Clarity with Our Manufacturing Insights
Frigate uses synchronized 5-axis CNC setups with fixture probing and rotary encoder feedback to maintain position across all axes during non-linear toolpaths. Adaptive toolpath correction compensates for part orientation shifts and micro-deflection during high-speed cuts. In-process probing verifies dimensions after each stage, reducing downstream rework. This approach allows for machining of complex implant geometries like femoral stems or acetabular cups with tolerances maintained below ±5 µm, even in asymmetrical cross-sections. As part of the workflow, custom workholding ensures that each part remains stable under variable cutter loads, reducing geometric drift throughout extended cycle times.
Yes. Frigate machines porous lattice structures and textured zones using controlled-depth toolpaths and fine-stepover strategies. Material integrity is preserved by reducing axial tool pressure and regulating chip load near lattice junctions. Surface porosity intended for bone ingrowth, such as in spinal or hip implants, is achieved without introducing microcracks or compromising base material cohesion. Post-machining inspection with 3D laser scanners confirms pattern consistency, wall thickness uniformity, and edge resolution. This process ensures biofunctional performance while meeting structural demands of in-body implantation under cyclical loading.
Frigate manages distortion by combining low-force cutting techniques, precise heat control, and tailored fixturing. Machining of titanium, or CoCr thin-wall structures is done using constant engagement paths and reduced radial depths to lower stress input. Simultaneously, coolant temperature control helps neutralize localized thermal expansion. Workpieces are supported using vacuum or form-fitting jigs to distribute clamping pressure evenly. These strategies limit post-machining deflection and remove the need for excessive secondary straightening. Resulting wall thicknesses remain uniform within ±0.01 mm, which is crucial for lightweight prosthetic frames and joint inserts.
Frigate performs fatigue-critical machining with attention to edge transitions, radii, and grain flow direction to extend service life. Machined implants undergo non-contact interferometry and CMM-based validation to confirm dimensional targets. Additionally, micro-polishing is applied to reduce initiation points for microcracks under dynamic loads. Contact zones, such as joint surfaces or locking tapers, are inspected for uniformity in surface roughness and contact pressure profiles. By aligning process parameters with ASTM F1160 and ISO 7206 test outcomes, Frigate ensures machined parts meet durability expectations in both simulated and real-world anatomical movement cycles.
Frigate follows end-to-end documentation aligned with ISO 13485 and FDA 21 CFR Part 820 for Class III device components. Digital process tracking connects tool use, environmental data, and inspection records directly to each part’s serial identifier. Controlled environments include real-time monitoring of temperature, humidity, and particulate counts. All cleaning and post-processing steps use traceable, validated materials compliant with USP Class VI. This integrated system supports submission packages, product validation, and external audits with no manual data reconciliation. Frigate’s compliance framework is built to meet stringent demands of regulatory agencies globally.
We'd love to Manufacture for you!
Submit the form below and our representative will be in touch shortly.
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany