Electro Forged Steel Gratings

Meeting uniformity, weight, and load demands across walkways, mezzanines, or trench covers can delay procurement. Our electro forged steel gratings solves this with fixed crossbar spacing, ~70% open area, and up to 5 Ton/m² capacity.

Panel Size (L × W)

Up to 6000mm × 1200mm (Larger sizes available upon request)

Bearing Bar Thickness

3mm to 10mm

Bearing Bar Depth

20mm to 100mm (Standard: 25mm, 30mm, 40mm)

Bearing Bar Spacing

30mm, 34mm, 40mm, 50mm (Adjustable)

Cross Bar Spacing

50mm to 200mm

Overall Height/Thickness

20mm to 150mm (Depends on bearing bar depth + weld height)

Product Description

We offer standard 6000mm × 1000mm panels and support custom sizes like 4000mm × 1200mm for modular layouts. Using Q235, A36, or stainless steel, each panel is fusion-welded to ensure consistent bonding and low deflection under load.

Open Area Percentage

40% to 80% (Varies with spacing; e.g., 30mm pitch ≈ 70%)
HY D R O L Y SIS RESIS T ANCE

Material Composition

Mild Steel (Q235/A36), Stainless Steel (304/316), Aluminum

Load-Bearing Capacity

Up to 10 Ton/m² (Depends on depth/spacing; e.g., 50mm depth ≈ 5 Ton/m²)

Surface Treatment

Hot-Dip Galvanized, Powder-Coated, Painted, Bare, Anti-Slip Serrated

Edge Treatments

Plain, Banded (Flat/Angle Bar), Serrated, Safety Nosing

Weight per m²

15kg to 100kg/m² (e.g., 30mm depth ≈ 30kg/m²)

Compliance Standards

ISO 9001, ASTM A36, EN 1433, AS 1657, OSHA Compliant

Corrosion Resistance

High (Stainless/Galvanized), Moderate (Painted), Low (Bare Carbon Steel)

Temperature Resistance

-50°C to +500°C (Galvanized); Up to 1200°C (Stainless Steel with special grades)

Slip Resistance

R10 to R13 (Serrated), Smooth (Standard), Gripper Surface Options

Technical Advantages

We weld each joint by electro-forging, which gives uniform crossbar lock without bending or shifting during transport. Standard bar depths range from 25mm to 50mm and are selectable by site load requirements and span design. 

Panels are built using Q235 or A36 steel, with stainless options for high-humidity or food plant use. We offer hot-dip galvanizing per ISO 1461 and painted or mill finishes depending on use case or budget. 

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Need reliable Gratings for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Executed Projects

Industry Applications

Process Industry Catwalks

Carries up to 5 Ton/m² live load with 30mm bar spacing to ensure stable access near tanks, mixers, or pumps.

Power Station Floor Decks

Hot-dip galvanized panels resist corrosion near turbine rooms and boilers, holding firm against high ambient heat.

Shipbuilding Walkways

Custom 3000mm × 500mm units integrate with tight marine platforms while serrated edges boost slip protection.

Steel Mill Conveyor Platforms

Open area supports air and debris flow while 8mm bar thickness holds bulk hopper weights without deflection.

Parking Garage Drain Covers

50mm × 50mm bar spacing meets drainage requirements while maintaining car wheel load support.

Heavy Equipment Access Bays

Meets AS 1657 for foot safety near servicing zones with optional banded edging and slip-resistant top surfaces.

Built for Projects That Depend on Fit

Each grating ships with exact spacing, thickness, and edge profiles as per approved layout drawings. We match regional compliance codes like EN 1433 and AS 1657, and support ISO 9001 quality documentation.

For repeat orders, we provide batch-labeled panels with full weight, thickness, and coating data. You can also request bar layout drawings and surface test reports to support internal checks. 

Electro Forged Steel Gratings

Executed Projects

Having Doubts? Our FAQ

Check all our Frequently Asked Question

Can you support projects with mixed grating sizes and spacing in a single order?

Yes, we can supply panels with varying lengths, bar depths, and spacing in one consolidated dispatch. You can combine 30mm, 40mm, and 50mm bar spacing based on usage zones. We tag and palletize each type separately to simplify onsite installation.

Do you provide structural load data for each configuration?

We share bar load tables and deflection charts specific to the depth, spacing, and thickness you choose. Each value is verified against lab results and standard span conditions. This helps you match grating to floor load zones during design review.

Is welding quality consistent across large orders?

Yes, we use automated electro-forging which locks every crossbar at uniform pressure and temperature. Our QC team checks weld integrity with load-point testing across samples per ISO 9001 process. This ensures no panel deforms or weakens under site pressure.

What surface finish gives the best balance between durability and cost?

Hot-dip galvanizing is the best option for long-term use and corrosion exposure. It adds upfront cost but reduces maintenance cycles by over 5 years compared to paint. For dry interiors, painted or bare finish works when budget is the key factor. 

How do you support repeat orders or project extensions later?

We store your grating specs, panel layouts, and finish types in our system for fast replication. You can reorder matching units even months later without new drawings. This helps avoid mismatches or redesigns during project phase two or expansion.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Electro Forged Steel Gratings

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