Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Pitch Control Gear Shaft endures high-cycle bidirectional torque. Manufactured from case-hardened steels like 18CrNiMo7-6, it maintains core strength above 1000 MPa and surface hardness above 58 HRC. Geometry is optimized to withstand over 10 million torsional reversals.
Pitch Control Gear Shaft operates in salt-laden, moisture-rich environments. To prevent degradation, it is treated with nitriding or zinc-nickel coatings. These coatings protect internal surfaces without affecting gear tolerances or fatigue life.
Pitch Control Gear Shaft must fit custom pitch actuator systems. Shafts are produced with DIN 5480 or custom splines, with tolerances to IT6 and AGMA 12. This ensures accurate mating with no additional alignment or correction.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Transmits controlled torque from pitch actuators to blade root interface, maintaining optimal aerodynamic angle during variable wind conditions.
Operates in corrosive marine environments, enabling continuous blade angle adjustments under extreme weather and fluctuating wave-induced load cycles.
Used in durability testing rigs to simulate cyclic pitch control forces, validating gearbox, actuator, and shaft fatigue performance.
Handles high-torque blade rotation demands with minimal backlash, ensuring pitch accuracy under high-inertia and emergency feathering conditions.
Integrates with hydraulic actuators requiring mechanical linkages for pitch transfer, with tolerance for pressure-induced transient torque surges.
Links servo motors to blade hubs, requiring high torsional stiffness and accurate spline engagement under rapid directional reversals.
Pitch Control Gear Shaft undergoes Level 2 ultrasonic testing and magnetic particle inspection to detect internal or surface defects. Balancing to G1.0 grade minimizes dynamic stress, reducing unplanned downtime from shaft fatigue.
Pitch Control Gear Shaft is produced with heat lot traceability and distortion control. Predictive simulations reduce post-heat machining by 40%, enabling consistent geometry across volumes and supporting standardized fleet replacement.
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Frigate uses modular spline tooling to match DIN, ANSI, and custom pitch profiles during final machining. Spline geometry is CNC-milled and verified with optical profile projectors. Runout and keyface concentricity are measured using CMM to ensure alignment with actuator coupling. This ensures zero-fit issues during assembly and long-term wear control.
Frigate applies gas nitriding or zinc-nickel coatings depending on environmental exposure and shaft duty cycle. These treatments are selected to preserve core strength and avoid hydrogen embrittlement. All coatings are tested for layer thickness and adhesion as per ISO 9227. This improves shaft longevity without compromising tolerance fits.
Each Pitch Control Gear Shaft is linked to a unique heat number and forging batch. Material certificates, UT/MPI reports, and dimensional logs are stored digitally. Frigate provides full traceability from raw material to final dispatch. This helps operators manage fleet maintenance and part replacement history efficiently.
Yes, Frigate designs custom gear shafts using FEA to model asymmetric torque paths. Shaft cross-sections and fillet transitions are adjusted to minimize localized stress. Special hardening zones are applied to critical wear points. This approach allows performance tuning for unique turbine architectures.
Frigate uses in-house forging, CNC machining, and hardening to control the full production cycle. Pre-qualified blanks and modular tooling allow quick setup for repeat batches. Gear inspection and balancing are done parallel to machining stages. This reduces production downtime and ensures consistent delivery schedules.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!