Frigate specializes in digital manufacturing, creating millions of parts across industries. We help reduce development time and costs, delivering superior products to market faster.
Precision casting ensures accurate, high-quality parts for complex applications.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications. Enhanced material formulations provide optimal strength, heat resistance, and longevity across demanding industries.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes. Advanced tooling and high-speed processes support demanding applications, providing superior strength and dimensional accuracy.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity. Precision forming and welding support complex, high-performance industrial requirements.
Stamping services utilize progressive dies for high-precision, high-volume production.
Frigate Stamping services provide custom solutions with advanced progressive dies for precision. Our high-strength tooling ensures tight tolerances and minimal material deformation. We optimize production efficiency, delivering complex geometries for demanding casting applications with superior durability.
Forging services improve material strength with precise tolerances and minimal waste.
Frigate Forging services utilize advanced techniques to achieve precise grain flow and material strength. Our processes ensure tight tolerances, optimized mechanical properties, and minimal waste. We provide high-performance, complex geometries for demanding casting applications with superior durability.
Heavy engineering services provide precision components for high-stress industrial applications.
Frigate Heavy Engineering services deliver custom, high-strength components for complex casting applications. Our advanced machining and fabrication techniques ensure precise tolerances, optimized material properties, and superior structural integrity. We support large-scale, high-performance industrial projects reliably.
Copper or Aluminum
Mica, Ceramic, Silicone Rubber, or LSZH Thermoplastic
Up to 600/1000V, with higher ratings available for specific applications (up to 15 kV)
-40°C to 950°C (Continuous), up to 1,100°C (Short-term)
BS 7629-1, IEC 60331 (60 min, 90 min, 120 min)
The oxygen index (OI) is a critical factor in evaluating the cable’s resistance to combustion. Fire performance cables feature a high oxygen index (minimum OI of 32%) that prevents the material from igniting when exposed to open flames or intense heat. This ensures the cable remains functional, preventing ignition and further spreading of fire, which is crucial for maintaining control over fire alarms, security systems, and other essential services during a disaster.
IP67 or IP68 (for underwater or submersion applications)
UV Stabilized (suitable for outdoor and exposed environments)
0.5 mm² to 400 mm² (depending on cable type and application)
LSZH, PVC, or Halogen-Free Thermoplastic
Steel Wire Armor (SWA) or Aluminum Wire Armor (AWA)
Up to 500 A (depending on conductor size and temperature conditions)
Flexible (suitable for tight bends and dynamic environments, especially with flexible sheaths)
Customizable based on application, typically ranging from 0.5 mm² to 400 mm²
Varies based on conductor size and insulation material, typically from 5 mm to 50 mm
High-impact, abrasion-resistant sheath with optional steel or aluminum armor for added protection
IEC 60331, BS 7629-1, UL 2196, NFPA 130, and other global safety standards
Unlike conventional cables, which release toxic gases and smoke when exposed to fire, fire-performance cables utilize low-smoke, zero-halogen compounds. This feature ensures that the cable produces minimal smoke and non-toxic gases in case of fire, making it a safe choice for environments where personnel safety is paramount. Additionally, these cables have high mechanical strength and are resistant to thermal aging that typically affects traditional cable systems under prolonged exposure to high heat.
These cables are engineered to operate across a wide temperature range, including sub-zero temperatures (-40°C) to extreme heat conditions (950°C and above). Fire performance cables use silicone rubber, fluoropolymer coatings, or mica-based insulation, guaranteeing stable performance in environments like deep freezers, cryogenic facilities, and high-heat manufacturing operations (e.g., steel plants and glass factories).
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Protects critical data infrastructure, ensuring continuous operation of fire alarms, cooling systems, and emergency power during fires.
Provides fire-resistant wiring for power transmission, protection systems, and emergency circuits to withstand high temperatures and faults.
This section safeguards fire alarms, smoke control, emergency lighting, and elevators, ensuring their functionality during fires in multi-story buildings.
This product offers protection for electrical systems in confined spaces, withstanding extreme temperatures and ensuring safe evacuation during a fire.
Used in aircraft to maintain avionics, fire alarms, and critical control systems under extreme temperatures in case of fire.
Provides fire resistance for onboard electrical systems, ensuring continued operation of vital systems during onboard fires.
In highly hazardous environments, mechanical protection is as important as fire resistance. Fire performance cables often come with armored designs made from steel wire armor (SWA) or aluminum wire armor (AWA), providing extra protection from physical impacts, abrasions, and mechanical stresses. This armor ensures that cables remain intact and continue functioning even when subjected to harsh external forces, such as vibrations, abrasions, or pressure from nearby equipment.
Fire performance cables are designed to withstand short circuits while continuing to operate, even in extreme environments. The high conductivity copper or aluminum conductors and thermal-resistant insulations control the temperature rise under short-circuit conditions (up to 1,500°C), enabling them to sustain critical systems during faults without the risk of thermal runaway or total cable failure.
Check all our Frequently Asked Question
The frigate’s fire performance cables are rated for continuous operation up to 950°C. Their high-temperature insulation, made from materials like mica and ceramic, ensures the cables maintain electrical conductivity and mechanical strength even under fire conditions, preventing system failure.
These cables have enhanced dielectric strength, exceeding 15 kV/mm, ensuring they can withstand electrical stress and continue to operate even in high-voltage environments during a fire. This is critical for maintaining power to essential systems like fire alarms and emergency lights.
Frigate’s fire performance cables are constructed using low-smoke, zero-halogen (LSZH) compounds and halogen-free thermoplastics. These compounds drastically reduce smoke and harmful gas emissions during fire, enhancing the safety of evacuation procedures.
These cables are armored with steel or aluminum wire armor (SWA/AWA) to provide protection against impacts, abrasions, and external pressures. This ensures reliability in environments like oil rigs, tunnels, and mines, where physical damage is a constant risk.
Frigate’s fire performance cables have an oxygen index (OI) of at least 32%, which is resistant to combustion even in open flames. This high OI ensures the cables do not contribute to fire spread, enhancing safety in fire-prone environments.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!