Marine Electric Cables

Marine applications often experience extreme temperature variations. Marine Electric cables are engineered with high-temperature resistant materials, such as cross-linked polyethylene (XLPE) or fluoropolymer insulations, that can withstand temperatures ranging from -40°C to +90°C without degrading. This ensures reliable operation in engines, power systems, and other heat-intensive marine environments. 

Conductor Material

Tinned Copper / Bare Copper 

Insulation Material

Cross-Linked Polyethylene (XLPE), Ethylene Propylene Rubber (EPR), Polyvinyl Chloride (PVC) 

Voltage Rating

0.6/1kV, 6/10kV, 12/20kV 

Temperature Range

-40°C to +90°C 

Fire Resistance

Fire-Resistant Insulation, Low Smoke Zero Halogen (LSZH), Flame Retardant Coatings 

Product Description

For enhanced dielectric properties, we use specialized insulation materials like thermoplastic elastomers (TPE) and ethylene propylene rubber (EPR). These materials ensure that our cables maintain their electrical performance even in the presence of moisture, oil, and fuel, commonly encountered in marine environments. This reduces signal degradation and ensures long-term reliability. 

Water Resistance

Waterproof, Submersible, Resistant to Oil and Fuel 

UV Resistance

UV-Resistant Insulation, Suitable for External Applications 

Cross-sectional Area

0.5 mm² to 500 mm² (depending on application) 

Sheath Material

PVC, Polyurethane (PUR), Low-Smoke Zero Halogen (LSZH) 

Armoring

Steel Wire Armored (SWA), Aluminum Wire Armored (AWA), or Non-armored for flexible applications 

Current-Carrying Capacity

Up to 1000 Amps (varies by cable size and voltage rating) 

Flexibility

Highly Flexible, Suitable for Tight Routing and Movement 

Cable Size

From 0.5 mm² to 500 mm² (custom sizes available) 

Outer Diameter

From 6.0 mm to 50 mm (varies based on cable construction) 

Mechanical Protection

Abrasion-Resistant, Impact-Resistant, UV-Stabilized, Corrosion-Resistant 

Standards Compliance

IEC 60092, UL 1309, BS 6004, ISO 10133, CE, RoHS, NEC 

Technical Advantages

Marine vessels often operate in rough and harsh waters, where cables are subjected to mechanical wear. Our cables are designed with abrasion-resistant jackets made from materials like PVC, polyurethane (PUR), or low-smoke zero-halogen (LSZH) compounds. These materials provide excellent resistance against impact, abrasions, and friction, preventing premature cable failure in rugged environments. 

Our cables have superior electromagnetic shielding to protect critical communication and control systems from EMI. Using braided copper or aluminum foil shields, our cables ensure signal integrity in environments with high electrical noise, such as in proximity to power generation systems or radar equipment. This reduces the likelihood of communication errors or system failures. 

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Industry Applications

Power Distribution Systems

Used for high-voltage and low-voltage power transmission across marine vessels and offshore platforms. 

Navigation Systems

Ensures stable electrical connections for radar, GPS, and sonar systems operating in harsh environments. 

Control Systems

Provides reliable wiring for engine control, automation, and monitoring systems on marine vessels. 

Lighting Systems

Powers internal and external lighting, including emergency lighting, ensuring continuous operation under varying conditions. 

Communication Systems

Facilitates high-quality signal transmission without interference for ship-to-shore and inter-vessel communications. 

Fire Alarm and Safety Systems

Critical for wiring fire alarms, smoke detectors, and emergency power systems in fire-prone areas. 

Low-smoke and Halogen-Free Properties

Our cables are designed with low-smoke, halogen-free insulation materials for safety in the event of a fire. This ensures that cables produce minimal smoke and no toxic halogen gases in the unlikely event of a fire, which could harm the crew or passengers and complicate fire-fighting efforts. These cables are ideal for passenger ships, naval vessels, and oil rigs where human safety is paramount. 

Marine vessels are subjected to constant engine, wave, and machinery vibrations. Our cables are built with strain-relief mechanisms and ruggedized jackets that can absorb mechanical stresses. These features prevent the cables from breaking, fraying, or losing performance due to vibration or shock, ensuring consistent power and data transmission in critical systems, including propulsion, navigation, and safety equipment. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used in constructing Marine Electric Cables to ensure resistance to corrosion and abrasion?

Marine Electric Cables are typically constructed with tinned copper conductors and specialized insulating materials like cross-linked polyethylene (XLPE), ethylene propylene rubber (EPR), and polyvinyl chloride (PVC). These materials provide excellent resistance to corrosion from saltwater and abrasion from constant movement in harsh marine environments. 

How do Marine Electric Cables ensure stable performance on vessels in high-voltage and low-voltage applications?

Our cables are designed with low-resistance conductors, allowing stable performance in high-voltage and low-voltage systems. The insulation materials are rated to withstand the required voltage levels, preventing electrical failures even under heavy loads or fluctuating power demands. 

What makes Marine Electric Cables fire-resistant and suitable for use in fire-sensitive areas on ships?

Our cables are equipped with fire-resistant coatings, such as mica tapes and ceramic insulation, to prevent the spread of fire. These cables also have low-smoke and halogen-free properties, essential for minimizing toxic smoke in case of fire, and ensuring safety in critical areas like engine rooms and passenger spaces. 

How are Marine Electric Cables designed to withstand extreme temperature fluctuations in offshore applications?

Our cables use high-temperature-resistant materials like XLPE and fluoropolymers that can operate within a wide temperature range, from -40°C to +90°C. This ensures the reliable operation of electrical systems in environments where temperature fluctuations can range from freezing conditions to high heat near engines or equipment. 

What steps are taken to protect Marine Electric Cables from electromagnetic interference (EMI) in power and communication systems?

Marine Electric Cables feature advanced shielding techniques, such as braided copper or aluminum foil shields, to block electromagnetic interference (EMI). This is particularly important for communication and control systems, ensuring that electrical signals remain clear and uncorrupted even in environments with high electrical noise.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Marine Electric Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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