Engine mounts, chassis parts, and machined components for assembly lines.
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Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
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CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
Battery Pack Cooling Block is manufactured using high-thermal-conductivity aluminum alloys (typically 6xxx or 1xxx series), selected for their ability to rapidly conduct heat away from battery cells. The material’s isotropic conduction properties support fast transient response to thermal spikes, helping to regulate localized heat zones in dense pack configurations.
Battery Pack Cooling Block is designed with internal channels tuned through CFD analysis to achieve low hydraulic resistance. This minimizes pressure drop across the coolant circuit while maintaining turbulent or transitional flow regimes necessary for high heat transfer coefficients. The geometry supports both water-glycol and dielectric fluid compatibility.
Battery Pack Cooling Block is CNC-machined to tolerances within ±0.05 mm to support precise alignment with cell structures and thermal interface materials. Consistent flatness across contact surfaces enhances thermal coupling with minimal gap resistance. This dimensional stability is essential for modular battery designs requiring repeatable thermal interface behavior.
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Used to maintain uniform cell temperature during acceleration and regenerative braking, improving thermal stability in compact EV battery modules.
Regulates heat in high-capacity stationary battery arrays operating under continuous charge-discharge cycles in grid-level power management systems.
Controls cell temperatures under frequent engine-battery switching, supporting thermal consistency in automotive hybrid traction battery configurations.
Dissipates heat generated during extended backup operations in high-density lithium-ion battery racks used in critical power supply systems.
Manages thermal loads in onboard battery systems exposed to wide ambient temperature swings and varying power demands during flight cycles.
Enables effective heat dissipation in compact enclosures where telecom battery packs face prolonged high-load operation and elevated ambient conditions.
Battery Pack Cooling Block is validated for pressure integrity under thermal cycling and vibration loads common in mobile and stationary battery systems. Helium leak detection and burst testing verify sealing under pressures exceeding 2.5 bar. Structural design accounts for differential expansion between block material and housing.
Battery Pack Cooling Block includes surface treatments such as hard anodizing or chemical conversion coating to resist galvanic corrosion and coolant degradation. Surface passivation layers maintain long-term dimensional stability and prevent particulate contamination in closed-loop cooling systems, ensuring coolant quality and thermal performance over service life.
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Frigate uses helium leak detection to validate sealing performance under simulated thermal cycling and pressure fluctuations. Each block is pressure-tested above 2.5 bar. We account for thermal expansion mismatches between materials using compliant sealing geometries. This ensures long-term integrity under automotive and industrial load profiles.
Frigate uses CFD modeling to shape internal channels for low pressure drop and uniform flow distribution. We design for both series and parallel coolant circuits. Flow velocity and Reynolds number are tuned for optimal heat transfer while avoiding turbulence-induced vibration. This helps stabilize thermal performance even in multi-module systems.
Frigate offers modular cooling block platforms that adapt to cylindrical, pouch, or prismatic cell formats. Each design is parametric, allowing quick changes in channel spacing and interface layout. CNC machining tolerances are held within ±0.05 mm to match customer pack specifications. Customization ensures thermal contact quality is maintained across cell arrays.
Frigate applies Type II or Type III anodizing based on coolant chemistry and system voltage class. For systems with dielectric fluids, internal surfaces remain chemically inert. We also offer chemical conversion coatings where galvanic compatibility is needed. These treatments increase service life and maintain internal cleanliness.
Frigate conducts thermal resistance measurements using controlled cell simulators and precision thermocouples. We validate steady-state and transient cooling response across operating ranges. Results are compared against simulation data for thermal model calibration. This ensures accurate prediction of in-vehicle or in-system performance.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!