Endoscope Insertion Tube Components

Endoscope insertion tube components endure continuous multi-directional bending during procedures, demanding high fatigue resistance from their materials. To meet this need, they are constructed using high-performance elastomers reinforced with layered fiber structures that evenly distribute mechanical stress.

Material Grade

Stainless Steel 316L (ASTM F138), Nitinol (ASTM F2063), Titanium 6Al-4V ELI (ASTM F136)

Dimensional Tolerances

±0.02mm (ID/OD), ±0.05mm (Length), Bend Radius – ±0.1mm

Surface Finish (Ra)

Ra ≤0.4µm (Internal), Ra ≤0.8µm (External), Electropolished (Optional, Ra ≤0.2µm)

Wall Thickness

0.15–0.5mm (±0.02mm), Uniformity – ≤5% Variation

Concentricity

≤0.03mm TIR (Total Indicated Runout)

Product Description

This design minimizes the risk of micro-cracking and material fatigue, ensuring long-term dimensional stability and mechanical integrity. As a result, endoscope insertion tube components maintain flexibility and reliability across repeated use cycles, supporting consistent performance in demanding clinical environments.

Roundness

≤0.02mm Deviation from Perfect Circle

Heat Treatment

Solution Annealed (Per ASTM F1377), Stress-Relieved (For Nitinol, ASTM F2063)

Corrosion Resistance

Passivated (Per ASTM A967), Salt Spray 500hrs (ASTM B117), Pitting Resistance (ASTM F2129)

Cleanliness Standard

Particle Count ≤1mg/m² (ISO 19227), Endotoxin-Free (USP ), IPA Wipedown

Certification Standard

ISO 13485, FDA 510(k), ASTM F2091 (Endoscope Components), ISO 10993-1 (Biocompatibility)

Technical Advantages

Precision control over wall thickness and tube diameter impacts both the mechanical behavior and functional compatibility of insertion tubes. Ultra-thin yet mechanically robust walls produced through advanced extrusion and coiling processes reduce overall tube stiffness while maintaining lumen patency. Maintaining tight dimensional tolerances ensures consistent inner channel diameters, which is essential for unobstructed passage of fiber optics, cables, and irrigation channels. This balance minimizes insertion force and enhances torque responsiveness during complex manipulations within confined anatomical spaces. 

Torque transmission cores fabricated from high tensile strength alloys or composite braids provide the structural backbone for mechanical control. These cores exhibit minimal torsional deformation, translating operator inputs directly to the distal tip with high fidelity. Push force resistance is optimized through material layering and internal support structures that prevent kinking or buckling under compressive loads. The synergy of these design elements enables precise distal end articulation, critical for targeting lesions or conducting biopsy in difficult-to-access regions. 

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Industry Applications

Gastroenterology Procedures

Endoscope insertion tube components navigate complex gastrointestinal tracts, requiring high flexibility, durability, and precise torque transmission for accurate mucosal inspection and biopsy. 

Bronchoscopy Diagnostics

Components withstand repetitive bending and torsional loads while maintaining lumen integrity for airway visualization and therapeutic interventions within bronchial passages. 

Urological Endoscopy

Durable, chemically resistant tubes enable safe navigation through urethra and bladder, supporting fluid irrigation and optical fiber integration for imaging. 

Laparoscopic Surgery

Endoscope insertion tube components provide stable mechanical control with optimized diameter and wall thickness for minimally invasive abdominal cavity access and instrument passage. 

Arthroscopy Applications

Components endure mechanical stress and repeated sterilization, facilitating joint cavity exploration with integrated channels for fiber optics and fluid management. 

ENT (Ear, Nose, Throat) Endoscopy

Precision-engineered tubes allow navigation of narrow nasal and pharyngeal passages, ensuring efficient torque response and signal transmission for diagnosis. 

Endoscope Insertion Tube Components

Chemical and Thermal Resistance for Sterilization Compatibility

Endoscope components undergo rigorous sterilization protocols involving repeated exposure to steam, ethylene oxide, or peracetic acid. Materials exhibiting resistance to hydrolytic degradation, thermal shrinkage, and oxidative damage preserve mechanical and dimensional properties throughout lifecycle.

Multi-lumen architectures enable concurrent routing of optical fibers, electrical wiring, and fluid conduits within minimal cross-sectional areas. Precise extrusion and co-axial layering techniques maintain separation and alignment of these channels, preventing electromagnetic interference and signal attenuation. Internal surface smoothness within lumens reduces fluid dynamic resistance, optimizing irrigation and suction efficiency. 

 

Endoscope Insertion Tube Components

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure dimensional precision in multi-lumen extrusion for complex insertion tube assemblies?

Frigate uses CNC-controlled micro-extrusion lines equipped with laser gauges and real-time closed-loop feedback systems. These systems monitor lumen concentricity and wall thickness to within ±0.02 mm. Automated quality control via high-resolution optical scanners ensures defect-free extrusion. This tight dimensional control is critical for maintaining signal fidelity and lumen-specific functionality. 

What surface treatment processes does Frigate use to improve endoscope insertion tube components durability in abrasive or chemically active environments?

Frigate applies plasma-enhanced chemical vapor deposition (PECVD) and fluoropolymer coatings on internal and external surfaces. These coatings reduce friction, enhance chemical resistance, and prevent biofouling or material wear. Surface roughness is controlled to sub-micron levels (<0.3 µm Ra) to ensure smooth movement. This extends product lifespan in high-friction or corrosive conditions. 

 

How does Frigate manage bonding between dissimilar materials like metal cores and polymer jackets in endoscope insertion tube components?

Frigate uses precision plasma surface activation followed by dual-cure adhesive bonding for hybrid structures. This ensures optimal adhesion without delamination under thermal cycling and flexural stress. The interface is tested using peel strength and torsional load testing standards (e.g., ASTM F88). This process guarantees structural integrity across dynamic use scenarios. 

 

What methods does Frigate employ to validate the torque response and flexibility of insertion tubes before shipment?

Torque transfer is validated using rotational resistance and delay measurement rigs, while flexibility is tested via automated bend cycle machines simulating anatomical paths. Finite element analysis (FEA) is used in the design phase to predict stress points. Prototypes undergo 10,000+ bend cycles under ISO 10993 standards. This ensures reliable in-body maneuverability and feedback. 

 

How does Frigate prevent lumen collapse or ovalization in ultra-thin wall insertion tubes under compressive loads?

Frigate incorporates embedded helical wire reinforcements and radial braid layers into the tube matrix. This reinforcement resists collapse without compromising flexibility. Collapse pressure thresholds are tested using pneumatic pressure chambers and high-resolution deformation mapping. This construction supports robust lumen patency even under tight bend radii or compressive stress. 

 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Endoscope Insertion Tube Components

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