Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
This design minimizes the risk of micro-cracking and material fatigue, ensuring long-term dimensional stability and mechanical integrity. As a result, endoscope insertion tube components maintain flexibility and reliability across repeated use cycles, supporting consistent performance in demanding clinical environments.
Precision control over wall thickness and tube diameter impacts both the mechanical behavior and functional compatibility of insertion tubes. Ultra-thin yet mechanically robust walls produced through advanced extrusion and coiling processes reduce overall tube stiffness while maintaining lumen patency. Maintaining tight dimensional tolerances ensures consistent inner channel diameters, which is essential for unobstructed passage of fiber optics, cables, and irrigation channels. This balance minimizes insertion force and enhances torque responsiveness during complex manipulations within confined anatomical spaces.
Torque transmission cores fabricated from high tensile strength alloys or composite braids provide the structural backbone for mechanical control. These cores exhibit minimal torsional deformation, translating operator inputs directly to the distal tip with high fidelity. Push force resistance is optimized through material layering and internal support structures that prevent kinking or buckling under compressive loads. The synergy of these design elements enables precise distal end articulation, critical for targeting lesions or conducting biopsy in difficult-to-access regions.
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Endoscope insertion tube components navigate complex gastrointestinal tracts, requiring high flexibility, durability, and precise torque transmission for accurate mucosal inspection and biopsy.
Components withstand repetitive bending and torsional loads while maintaining lumen integrity for airway visualization and therapeutic interventions within bronchial passages.
Durable, chemically resistant tubes enable safe navigation through urethra and bladder, supporting fluid irrigation and optical fiber integration for imaging.
Endoscope insertion tube components provide stable mechanical control with optimized diameter and wall thickness for minimally invasive abdominal cavity access and instrument passage.
Components endure mechanical stress and repeated sterilization, facilitating joint cavity exploration with integrated channels for fiber optics and fluid management.
Precision-engineered tubes allow navigation of narrow nasal and pharyngeal passages, ensuring efficient torque response and signal transmission for diagnosis.
Endoscope components undergo rigorous sterilization protocols involving repeated exposure to steam, ethylene oxide, or peracetic acid. Materials exhibiting resistance to hydrolytic degradation, thermal shrinkage, and oxidative damage preserve mechanical and dimensional properties throughout lifecycle.
Multi-lumen architectures enable concurrent routing of optical fibers, electrical wiring, and fluid conduits within minimal cross-sectional areas. Precise extrusion and co-axial layering techniques maintain separation and alignment of these channels, preventing electromagnetic interference and signal attenuation. Internal surface smoothness within lumens reduces fluid dynamic resistance, optimizing irrigation and suction efficiency.
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Frigate uses CNC-controlled micro-extrusion lines equipped with laser gauges and real-time closed-loop feedback systems. These systems monitor lumen concentricity and wall thickness to within ±0.02 mm. Automated quality control via high-resolution optical scanners ensures defect-free extrusion. This tight dimensional control is critical for maintaining signal fidelity and lumen-specific functionality.
Frigate applies plasma-enhanced chemical vapor deposition (PECVD) and fluoropolymer coatings on internal and external surfaces. These coatings reduce friction, enhance chemical resistance, and prevent biofouling or material wear. Surface roughness is controlled to sub-micron levels (<0.3 µm Ra) to ensure smooth movement. This extends product lifespan in high-friction or corrosive conditions.
Frigate uses precision plasma surface activation followed by dual-cure adhesive bonding for hybrid structures. This ensures optimal adhesion without delamination under thermal cycling and flexural stress. The interface is tested using peel strength and torsional load testing standards (e.g., ASTM F88). This process guarantees structural integrity across dynamic use scenarios.
Torque transfer is validated using rotational resistance and delay measurement rigs, while flexibility is tested via automated bend cycle machines simulating anatomical paths. Finite element analysis (FEA) is used in the design phase to predict stress points. Prototypes undergo 10,000+ bend cycles under ISO 10993 standards. This ensures reliable in-body maneuverability and feedback.
Frigate incorporates embedded helical wire reinforcements and radial braid layers into the tube matrix. This reinforcement resists collapse without compromising flexibility. Collapse pressure thresholds are tested using pneumatic pressure chambers and high-resolution deformation mapping. This construction supports robust lumen patency even under tight bend radii or compressive stress.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!