Frigate specializes in digital manufacturing, creating millions of parts across industries. We help reduce development time and costs, delivering superior products to market faster.
Precision casting ensures accurate, high-quality parts for complex applications.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications. Enhanced material formulations provide optimal strength, heat resistance, and longevity across demanding industries.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes. Advanced tooling and high-speed processes support demanding applications, providing superior strength and dimensional accuracy.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity. Precision forming and welding support complex, high-performance industrial requirements.
Stamping services utilize progressive dies for high-precision, high-volume production.
Frigate Stamping services provide custom solutions with advanced progressive dies for precision. Our high-strength tooling ensures tight tolerances and minimal material deformation. We optimize production efficiency, delivering complex geometries for demanding casting applications with superior durability.
Forging services improve material strength with precise tolerances and minimal waste.
Frigate Forging services utilize advanced techniques to achieve precise grain flow and material strength. Our processes ensure tight tolerances, optimized mechanical properties, and minimal waste. We provide high-performance, complex geometries for demanding casting applications with superior durability.
Heavy engineering services provide precision components for high-stress industrial applications.
Frigate Heavy Engineering services deliver custom, high-strength components for complex casting applications. Our advanced machining and fabrication techniques ensure precise tolerances, optimized material properties, and superior structural integrity. We support large-scale, high-performance industrial projects reliably.
High-conductivity copper (99.99% purity) or aluminum for weight reduction
Cross-linked polyethylene (XLPE) or thermoplastic elastomers (TPE)
Rated for 12V, 24V, 48V systems, and 600V for specialized applications.
Operational range from -40°C to +125°C, with high-temperature variants supporting up to +150°C
Flame retardant materials meeting ISO 6722 Class B and IEC 60332-1 standards
Automotive cables are constructed with robust thermoplastic elastomers (TPE) and cross-linked polyethylene (XLPE) insulation, providing heat, oil, moisture, and abrasion resistance. This ensures that our cables maintain structural integrity and electrical performance even in the most demanding automotive conditions. With enhanced shielding against electromagnetic interference (EMI), your vehicle’s critical electronics remain protected from external noise, improving the longevity of all components.
IP67 and IP68 rated for protection against immersion in water
UV-stabilized insulation and sheath materials for long-term outdoor exposure without degradation, meeting ISO 4892 standards.
Available in sizes ranging from 0.5 mm² to 120 mm² to accommodate various current and voltage requirements.
Thermoplastic polyurethane (TPU) or polyvinyl chloride (PVC) for enhanced durability, chemical resistance, and flexibility.
Optional steel wire armoring (SWA) or braided metal shielding for enhanced mechanical protection and EMI shielding.
Capable of carrying up to 300A depending on the cable size, insulation, and installation conditions.
High-flexibility conductors with stranded wire design
Available in multi-core configurations, ranging from 1-core to 64-core cables
Outer diameters ranging from 2mm to 30mm, depending on insulation thickness, number of conductors, and shielding.
Enhanced with abrasion-resistant outer sheaths and optional mechanical armoring
ISO 6722, ISO 14572, RoHS, REACH, and SAE J1128 compliance
Automotive Cables are manufactured with reduced diameters using lightweight, high-performance materials. This compact design enables seamless integration into cramped spaces, supporting the growing demand for electric vehicles (EVs) and advanced driver-assistance systems (ADAS). Despite the smaller footprint, these cables maintain high voltage capacity, ensuring they meet the power requirements of even the most sophisticated systems.
Flexible automotive cables feature enhanced bending properties, making them ideal for applications requiring repeated motion, such as steering systems or power windows. Using ultra-flexible conductor strands and durable insulation, these cables are built to withstand constant flexing, minimizing wear and tear and ensuring a longer service life.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensures reliable signal transmission for the activation of Airbags in emergencies.
Transmits control signals between braking sensors and the control module for ABS functionality.
Enables precise control of Electric Power Steering (EPS) systems through consistent signal transmission.
Provides electrical connectivity for motorized windows and other automotive comfort features.
Facilitates data transmission between vehicle telematics devices and remote monitoring systems.
Handles high-voltage and high-current loads for efficient Electric Vehicle battery charging.
Automotive cables meet or exceed global automotive standards such as ISO 6722 and ISO 14572. This ensures they are flame-retardant, halogen-free, and can pass the rigorous testing required for automotive approval. With complete compliance, you can trust that our cables will integrate seamlessly with your manufacturing and meet all safety and environmental regulations, eliminating the risk of costly setbacks.
We work closely with your engineering team to provide custom automotive cable solutions tailored to your vehicle’s electrical needs. Whether it’s custom insulation, specific conductor materials, or unique length and diameter requirements, we deliver cables that fit your exact specifications. This helps reduce installation complexity, improve system efficiency, and streamline production processes.
Check all our Frequently Asked Question
Automotive cables are often made from copper or aluminum. Copper is a good choice because it conducts electricity well and is flexible, making it easy to work with. Aluminum is lighter and less expensive but requires thicker wires to carry the same current. The insulation is usually made from PVC or rubber to protect against heat, moisture, and abrasion.
Automotive cables are designed with high-temperature insulation materials that can withstand the heat produced by engines and electrical systems. Special coatings, like silicone or fluoropolymers, enhance their heat resistance, ensuring the cables do not melt or degrade during operation.
The gauge of a cable refers to its thickness, measured in American Wire Gauge (AWG). Thicker cables (lower AWG numbers) can carry more current without overheating. Using the right gauge is crucial; if a cable is too thin for current, it can overheat and cause failures. Understanding the required current for different components is essential when selecting cables.
Automotive cables use multiple layers of insulation to prevent short circuits. The outer layer protects against physical damage, while the inner layer insulates the conductive core. Additionally, many automotive systems use fuses or circuit breakers that automatically disconnect the power if a short circuit occurs, preventing damage to the cables and other components.
Twisted pair cables are often used in automotive wiring for communication systems, such as infotainment or sensor networks. The twisting of the wires helps reduce electromagnetic interference, allowing for clearer signals. This design improves data transmission reliability, which is crucial for modern vehicles that rely heavily on electronic communication.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!