This design effectively attenuates high-frequency microvibrations, preventing false triggers in accelerometers and maintaining accurate timestamp synchronization in high-speed data logging systems, even under demanding operational environments.
Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
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Busbar holders, battery pack parts, and lightweight structural enclosures.
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Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
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Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
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Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
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Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
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Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
This design effectively attenuates high-frequency microvibrations, preventing false triggers in accelerometers and maintaining accurate timestamp synchronization in high-speed data logging systems, even under demanding operational environments.
Recorder displacement due to structural flex or thermal strain alters reference geometry and impacts data accuracy. The clamp architecture is modeled using finite element analysis to ensure minimal deflection under torsional and axial loads. Materials with matched coefficients of thermal expansion are selected to prevent clamp stress on the recorder housing during extended high-altitude or supersonic operations where temperature gradients exceed 200°C.
Sensor offset errors arise when data recorder mounting clamps introduce tilt or drift under mechanical load. High-precision alignment features such as dowel pin bores, anti-rotation shoulders, and multi-axis nesting surfaces are integrated to maintain recorder orientation within ±0.02° over the entire load cycle. This is essential for inertial navigation systems or mission recorders requiring consistent reference frames relative to the vehicle body axis.
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Supports secure mounting of flight data recorders during dynamic loading, preserving alignment under high-G, vibration, and thermal cycling conditions.
Ensures rigid, vibration-isolated attachment of FDR units, maintaining recording fidelity during turbulence, engine resonance, and emergency maneuvers.
Provides mechanically stable interface for mission recorders inside rotorcraft or UAVs operating under rapid attitude changes and environmental extremes.
Secures high-speed data logging units within constrained fuselage space, tolerating extreme accelerations and transient shock during launch events.
Maintains fixed positioning of space-grade recorders relative to inertial frames, ensuring uninterrupted data collection during orbital maneuvers and deployment.
Supports structural survivability of crash-survivable memory units, preserving alignment through high-frequency rotor vibrations and impact shock scenarios.
Recorder ground loops and induced noise from conductive airframes can interfere with high-frequency signal paths. Electrical decoupling is achieved using dielectric spacer materials combined with optional grounding continuity paths verified through low-resistance bonding.
Dynamic environments such as carrier takeoffs, missile launches, or hard landings produce impulse loads that exceed 20G. The clamp structure is validated through static and modal testing to withstand such conditions without yielding or allowing recorder displacement. Fastener preload recommendations and thread locking features are provided to maintain mechanical integrity under shock and vibration spectra defined in RTCA DO-160G.
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Frigate machines all alignment surfaces using CNC equipment with ±0.01 mm tolerance control. Locating pins and anti-rotation features are integrated to prevent angular drift. This ensures recorder orientation stays constant during flight or dynamic test conditions. The data recorder mounting clamps are validated for stability across mechanical and thermal cycles.
Frigate selects alloys like 7075-T6 aluminum and Ti-6Al-4V titanium for matched thermal expansion with recorder housings. These materials reduce internal stress during temperature changes at altitude. Structural integrity and mounting force remain consistent across extreme operating ranges. This avoids recorder deformation or signal path distortion.
Each data recorder mounting clamps design undergoes modal and harmonic response analysis during development. Physical prototypes are tested using sine and random vibration profiles per DO-160G. Fastener loosening, displacement, and resonance behavior are recorded. Frigate also evaluates fatigue life to ensure long-term durability.
Yes, Frigate designs clamps to withstand accelerations over 20G using load-path optimized geometries and aerospace-grade materials. Shock absorption layers can be included where necessary. Finite element models simulate dynamic impulse events for critical applications. Structural margins are maintained above 1.5x the design load.
Frigate provides data recorder mounting clamps with optional integrated grounding paths, conductive gaskets, or non-conductive isolation layers. These options reduce EMI transfer from the airframe to sensitive electronics. Electrical continuity or isolation is verified during final inspection. All EMI configurations meet requirements for MIL-STD-461 environments.
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FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!