Transformers for Industrial Automation

Frigate transformers ensure ±3% voltage regulation under dynamic loads, supporting stable power for closed-loop automation with sensitive servo controls. 

Transformers for Industrial Automation

Frigate transformers use low-loss cores and K-rated windings to mitigate waveform distortion from drives and high-frequency converters. 

Shielded and interleaved windings block EMI, reducing analog signal noise and ensuring clean ADC/DAC conversion in control circuits. 

High-insulation transformers prevent logic faults by electrically separating low-voltage control systems from high-voltage industrial power domains. 

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Transformer Functionality in Applied Automation

Transformers for industrial automation are designed to operate under high-frequency switching environments, variable load conditions, and electrically noisy systems. They support deterministic power delivery, maintain waveform fidelity.

Robotics and Motion Control Systems

Provides regulated, noise-filtered power to servo drives, encoders, and stepper motors in multi-axis robotic and gantry automation platforms. 

Process Control in Manufacturing Plants

Delivers isolated power to distributed PLCs, analog instrumentation, and motor control centers across temperature-sensitive or chemically aggressive production environments. 

Transformers for Industrial Automation
Transformers for Industrial Automation
Transformers for Industrial Automation

Complex Power Topologies

Frigate addresses advanced distribution needs in hybrid automation environments through configurable transformer architectures. 

Multi-Winding Support

Supports dual-voltage windings and multiple secondaries for AC/DC panels, enabling flexibility in distributed power control systems.

Tap Configuration Flexibility

Primary and secondary tap settings allow voltage adjustments without altering upstream conditioning or downstream busbar configurations.

Full-Spectrum Transformer Solutions

Engineered for high-reliability environments, our Industrial Automation transformers deliver precise voltage regulation, low leakage current, and superior EMI suppression.

Advanced Quality and Testing Protocols for Industrial Automation Transformers

Frigate designs industrial automation transformers for precise voltage accuracy, low signal distortion, and high thermal resilience under heavy loads. Multi-axis validation, EMC testing, and accelerated lifecycle analysis ensure consistent, fault-free performance in continuous production environments. 

Overload and Short-Circuit Protection Validation
Units are subjected to controlled overload and fault conditions to verify thermal cutoff accuracy and mechanical integrity under extreme stress.
Mechanical Vibration and Shock Testing
Simulated plant-floor vibration and impact scenarios ensure transformer structural stability and electrical reliability in high-vibration industrial settings.
Long-Term Thermal Aging and Material Degradation Testing
Accelerated thermal aging cycles assess insulation breakdown thresholds and winding integrity, predicting performance over extended operational lifespans.

Insights from Transformer Manufacturing Experts

Read technical articles on transformer integration, compliance standards and sourcing strategies across industry-specific use cases.

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate design transformers to handle fluctuating load profiles in automated systems?

Frigate uses low-impedance winding arrangements and magnetically optimized core geometries to manage fluctuating loads. This design ensures minimal voltage deviation even during rapid switching of inductive or capacitive devices. It helps maintain operational stability in PLCs and servo loops. Voltage regulation remains tight even under transient or asymmetric loading. 

What steps does Frigate take to ensure transformer reliability in high-vibration automation zones?

Frigate uses vacuum pressure impregnation (VPI) to mechanically stabilize the windings and prevent movement during machine vibrations. Core and coil assemblies are rigidly clamped to reduce mechanical resonance. This is critical for transformers installed near stamping units or robotic bases. Structural damping features are added to meet IEC 60068 vibration testing standards. 

How do Frigate transformers reduce EMI effects in digitally controlled automation environments?

Frigate integrates grounded Faraday shields between windings to block capacitive coupling and suppress high-frequency noise. Interleaved winding techniques are used to lower common-mode noise transmission. This improves signal quality in ADCs, fieldbus networks, and digital I/O modules. The design complies with industrial EMC directives and reduces cross-talk across channels. 

How does Frigate address harmonics generated by nonlinear loads in automation plants?

Frigate offers K-rated transformers with high magnetic saturation cores and thermally derated windings. These transformers absorb harmonic-rich currents from VFDs, soft starters, and switching power supplies. Their structure minimizes eddy current losses and hot-spot formation. This approach ensures thermal stability and avoids premature insulation degradation. 

 

Why does Frigate use multi-tap windings in automation-specific transformer designs?

Multi-tap windings allow voltage adjustment at both primary and secondary sides for long cable runs or remote loads. Frigate includes these taps to help offset voltage drops across extended feeder systems. This provides fine control over localized voltage levels without external regulators. It supports precise power delivery to critical automation nodes. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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