Electrical Equipments for
Metro Rail Infrastructure

Frigate’s high-performance cables with triple-layer shielding and low-capacitance dielectrics ensure electromagnetic compatibility in dense metro rail environments, meeting EN 50288 and CISPR standards. 

Metro Rail Infrastructure

Cables use halogen-free, flame-retardant materials that meet EN 45545-2 to minimize toxic emissions in enclosed tunnel spaces. 

High-strand conductors with elastomeric insulation ensure long-term durability under continuous vibration, movement, and tight bending conditions. 

XLPE and silicone insulation withstand continuous 125°C operation and short-term overloads up to 150°C without insulation breakdown. 

Future-Ready Electrical Solutions

Partner with Frigate to implement advanced electrical technologies enabling high-voltage endurance system reliability and future-ready industrial power architectures. 

Electrical Components We Manufacture

From Cables & Wires to Transformers, Our Electrical Products power your projects across industries. Browse below to find what suits your needs.

Three-Phase Transformers - IMG (1)
Audio Line Matching & Output Transformers - IMG (3)
Potential Transformers (PTs) - IMG (2)
Multi-Winding Transformers - img (2)
Dry-Type Transformers - IMG (2)
Toroidal Transformers - IMG
Planar Transformers - IMG
Isolation Transformers - IMG (2)
SMPS High-Frequency Transformers - IMG (3)
Encapsulated Transformers - IMG
PDU Power Cord - IMG (2)
UK Plug Power Cord - IMG
USB-C PD Power Cord - IMG (4)
Swiss Plug Power Cord - IMG
Type G Power Cords (4)
Type I Power Cords (3)
Schuko Plug Power Cord - IMG (4)
Type N Power Cords (2)
Type K Power Cords
Type B NEMA Power Cords - IMG (4)
Balancing Reactor (2)
3-Phase Sine Wave Filter Inductor (2)
Boost Converter Filter Inductor (3)
Battery Converter Choke - Img (2)
RL Load Reactor (3)
power factor correction choke - IMG
Line Air Choke to DC Link - img (2)
Detuned Reactor (2)
Power Smoothing Reactor (2)
Air Core Inductor

In Their Words

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Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Electrical Integration Across Metro Rail Systems

Electric products in metro rail systems are integrated into propulsion, signaling, communication, and control subsystems. Each application demands compliance with thermal, electrical, fire safety, and vibration standards such as EN 45545-2, EN 50264, and IEC 60332. 

Traction Power Distribution Systems

Cables and connectors carry high-voltage DC or AC power from substations to traction motors with insulation rated for thermal and electrical stress. 

Signaling and Communication Circuits

Shielded, low-capacitance cables maintain data integrity and timing precision for CBTC, interlocking, and platform screen door control systems. 

Metro Rail Infrastructure

Cable Integrity Under Thermal Fault Stress

High-current events in traction systems can exceed 200°C briefly. Insulation must retain dielectric strength and structure during thermal surges. 

Connector Reliability in Vibration-Prone Zones

Connectors in bogies and cabinets endure continuous vibration. Multi-point contacts and locking mechanisms prevent signal loss and mechanical loosening.

Optimized Cable Routing in Confined Spaces

Metro environments require compact cable layouts. Flexible insulation and reduced bending radius enable dense installation without mechanical degradation.

Precision Electrical Systems for Every Industry

Built for demanding sectors, our electric products offer accurate voltage regulation, thermal stability, and EMI shielding—customized for Metro Rail Infrastructure applications. 

Metro Rail Transformers Built on Quality and Testing

Metro rail infrastructure requires transformers with absolute reliability and long service life. 

Dynamic Load
Simulation
Every transfomer undergoes cyclic loading tests replicating metro peak-hour demands, ensuring uninterrupted traction power and minimized operational disruptions.
Thermal Endurance Profiling
Rigorous heat cycle validations guarantee stable performance in confined tunnel environments where temperature rise poses critical reliability risks.
Insulation Integrity Verification
High-voltage dielectric testing secures insulation resilience against frequent start-stop cycles, preventing premature failures and maximizing transformer service lifespan.

Electrical Market Insights

Explore how advanced insulation and dielectric technologies are redefining reliability in modern industrial power systems. 

Having Doubts? Our FAQ

Check all our Frequently Asked Questions

How does Frigate ensure cable insulation integrity during short-circuit faults in traction systems?

Frigate designs its traction cables with XLPE insulation that can withstand short-circuit temperatures exceeding 200°C for up to 5 seconds. Conductors are dimensioned using IEC 60287 to match thermal fault currents. The insulation is tested as per IEC 60986 to validate its performance during transient overloads. This prevents thermal damage and ensures circuit reliability during motor or busbar faults. 

What methods does Frigate use to reduce signal loss due to electromagnetic interference in metro signaling circuits?

Frigate uses triple-shielded constructions with aluminum-polyester tapes and braided copper shielding. These cables maintain low transfer impedance and stable impedance matching across the signal bandwidth. The shielding design suppresses EMI from adjacent high-voltage lines and traction return paths. This ensures signal clarity in CBTC, interlocking, and audio-frequency track circuits. 

How are Frigate's connectors designed to withstand vibration and dynamic load in rolling stock applications?

Connectors from Frigate use captive hardware and positive locking designs that resist loosening during vibration cycles. Contact zones are multi-point and spring-loaded, ensuring consistent electrical continuity. Products are tested under IEC 61373 vibration and shock profiles simulating bogie and underframe conditions. This minimizes fretting corrosion and contact degradation over time. 

What construction features in Frigate cables allow easy routing in tight metro enclosures?

Frigate uses fine-stranded conductors with flexible elastomeric or thermoset insulation systems. This allows for a small bending radius without insulation cracking or stress failure. Cable diameter is optimized for dense layouts in junction boxes and switchboards. This construction supports both manual and automated harness installation methods. 

How does Frigate address moisture ingress in underground metro cable installations?

Frigate offers cables with longitudinal water-blocking tapes and gel-filled cores to stop moisture migration. The outer jackets are seamless and abrasion-resistant for added protection. These cables are qualified for IP68-equivalent environments and resist insulation breakdown due to humidity and seepage. This is especially useful in tunnel segments prone to water accumulation or flooding. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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