Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Designed to protect internal components from dust, moisture, and impact in demanding environments.
Engineered to create strong, leak-proof connections between pipes, valves, and equipment.
Built to move liquids or gases with consistent flow and pressure control.
Developed to precisely manage the flow, direction, or pressure of fluids.
Produced by forcing material through a die to achieve exact shapes and dimensions.
Converts alternating current voltage levels through electromagnetic induction for efficient power distribution.
Provides a flexible, insulated pathway for safe transfer of electrical current to devices.
Uses coiled conductors to store energy and control current in electrical circuits.
Transmits electrical power or signals with optimized conductivity and insulation integrity.
Delivers high-current flow through rigid, low-resistance conductive metal strips in power systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
When DC loads operate at high current levels, even minor inductive losses or saturation can cause performance degradation. We manufacture smoothing chokes with low core loss materials and precision winding techniques that ensure minimal eddy current and hysteresis losses, even at elevated operating temperatures. Each unit is designed for high saturation current capability, ensuring magnetic stability across full load conditions without flux collapse or distortion.
Excessive heat buildup is a key failure mode in continuous power systems. Our smoothing chokes are constructed with thermally rated insulation systems, high-conductivity windings, and magnetic cores selected for thermal efficiency. This design provides excellent heat dissipation, eliminates hot spots, and maintains long-term reliability in demanding industrial environments.
Panel space limitations are common in today’s dense power systems. We offer high-energy-density choke designs that optimize core geometry and flux path to provide high inductance per unit volume. This ensures effective smoothing performance without consuming excess enclosure space, ideal for compact SMPS modules, servo drives, and automation panels.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Minimizes ripple current and voltage distortion at the DC bus, enhancing inverter efficiency and protecting motor insulation systems.
Smooths DC charging current, preventing ripple-induced battery heating, gas formation, and extending battery service life in critical systems.
Controls ripple in high-voltage direct current links, ensuring stable voltage levels and protecting downstream converter and filter components.
Filters output ripple from MPPT converters and solar inverters to maintain clean DC bus for efficient grid synchronization.
Stabilizes 48V DC supply rails by attenuating high-frequency ripple and preventing electromagnetic interference in sensitive telecom circuits.
Ensures steady DC output during charge/discharge cycles, reducing transient stress on power electronics in UPS power conditioning modules.
Different load profiles demand different magnetic characteristics. We offer application-specific winding topologies (e.g., foil winding, Litz wire, interleaved layers) and core selections (e.g., ferrite, iron powder, amorphous, nanocrystalline) to match your frequency response, inductance tolerance, and current saturation needs. Each choke is tailored to exact load ripple profiles and thermal expectations.
Our smoothing chokes are built for continuous duty cycles, with rugged construction that withstands vibration, ambient temperature fluctuations, and long-term magnetic fatigue. We offer full qualification support including thermal aging, electrical endurance, surge withstand, and in-circuit performance validation.
Check all our Frequently Asked Question
Frigate uses thermally rated copper windings with low-loss core materials to minimize heat generation during continuous operation. All chokes are designed with calculated thermal resistance and tested for temperature rise at full load. Proper core selection ensures minimal hysteresis and eddy current losses. This guarantees long-term reliability even in high ambient conditions.
Frigate incorporates optimized air-gaps in magnetic cores to extend the linear region of operation under DC bias. Core materials are selected based on saturation flux density and permeability requirements. Each choke is tested for peak current capability under real load conditions. This avoids flux collapse during transient load spikes.
Yes, Frigate customizes core geometry and winding layout to maintain effective inductance over a broad frequency range. For high-frequency systems, ferrite or nanocrystalline cores are used to minimize core losses. Litz or foil windings are applied to reduce skin and proximity effects. This ensures stable ripple attenuation across variable operating conditions.
Frigate uses optimized inter-winding spacing and layer insulation techniques to control parasitic capacitance. Winding arrangements are simulated and verified to minimize high-frequency coupling. This helps maintain clean filtering performance even in compact choke formats. Designs are validated through impedance and frequency response measurements.
Each choke undergoes inductance, saturation current, and thermal rise testing under simulated DC load conditions. Ripple attenuation is validated using frequency spectrum analysis. Core loss and insulation resistance are also tested to meet end-use standards. Frigate ensures every unit performs exactly as designed under practical operating conditions.
Submit the form below and our representative will be in touch shortly.
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!