Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Vertical distortion during fluxing or stencil alignment often leads to partial ball seating or pad misregistration. The Precision BGA Reballing Jig includes elastomer-buffered contact points that suppress Z-axis float while preserving planar compression. Fixture deflection is kept below 5 μm under thermal load, ensuring all pads engage uniformly during reflow. This design supports high-reliability applications like automotive and aerospace BGA assemblies.
Multi-package reballing workflows require jig systems that adapt without losing alignment precision. The Precision BGA Reballing Jig uses zero-clearance dowel pins and vacuum-assist alignment beds for stencil repeatability within ±15 μm. Its modular plate system supports a wide range of package sizes and stencil apertures without affecting seating accuracy. This enables faster changeovers with no compromise on placement tolerances.
Flux bleed under the stencil can degrade signal transmission and cause latent failures due to ionic contamination. The Precision BGA Reballing Jig incorporates a nano-coated stencil bed that controls flux behavior through hydrophobic micro-texture engineering. A defined micro-clearance boundary layer prevents flux bridging between pads, maintaining electrical cleanliness post-reflow. This is critical for RF, high-speed digital, and analog-sensitive BGA components.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Enables precise BGA reballing for high-frequency transceiver modules where pad-to-ball alignment directly affects signal phase stability.
Supports thermal and mechanical integrity during reballing of ruggedized BGA assemblies exposed to extreme shock, vibration, and thermal cycling.
Ensures micron-level placement repeatability for avionics BGAs in systems where long-term joint reliability under pressurized environments is critical.
Used for high-density micro-BGA rework in implantable and diagnostic electronics requiring zero-defect reflow and contamination-controlled processing.
Facilitates stable reballing of high-I/O BGAs used in engine control units and advanced driver-assistance systems with thermal shock demands.
Maintains alignment accuracy for multi-layer mobile SoCs, preventing interconnect failure during repetitive repair in compact board architectures.
Reballing multiple components simultaneously often leads to uneven heat transfer and inconsistent rework results. The Precision BGA Reballing Jig supports parallel processing with isolated fixture bays, each with independent height adjustment and thermal buffering. Micrometer-controlled Z-stops ensure each BGA receives uniform pressure and consistent heat exposure. This architecture increases yield in volume repair centers without sacrificing precision or process control.
In high-throughput reballing environments, repeated thermal cycling and mechanical handling cause stencil plates to warp or clog, especially at sub-0.5 mm apertures. Warped stencils lead to non-uniform paste deposition, incomplete ball seating, and increased cleaning downtime. The Precision BGA Reballing Jig addresses this by incorporating a rigid stencil support frame with stress-relief features that minimize mechanical flex.
Check all our Frequently Asked Question
Frigate’s jig uses dowel-pinned modular plates with ±10 μm repeatability across stencil swaps. Each plate is CNC-machined and optically verified for aperture-to-pad alignment. This eliminates mechanical play and stencil drift during repeated usage. The system guarantees uniform ball deposition even in high-cycle production settings.
Frigate integrates high-conductivity aluminum alloy with thermal equalization slots across the jig body. This design ensures even heat distribution across large BGAs without creating hot spots. It maintains component flatness while avoiding solder voids or thermal fatigue. The setup is optimized for hot-air and IR reflow systems.
Frigate’s jig uses micron-etched guide features to maintain pad-to-ball alignment within tight tolerance limits. This ensures consistent signal performance at high frequencies. Anti-static inserts and secure clamping reduce handling-induced electrostatic or mechanical failures. It’s especially effective for BGA rework in RF front-end and baseband modules.
Yes, Frigate offers interchangeable stencil and seating modules for various package sizes. The system maintains alignment accuracy regardless of the footprint or ball count. Operators can switch between 10×10 mm and 45×45 mm packages without recalibration. This modularity improves throughput in diverse production lines.
Frigate’s jig uses elastomer supports and vacuum hold-downs to maintain planar pressure distribution. This prevents local bending or board lift during fluxing and ball placement. The controlled Z-axis pressure ensures all pads engage the stencil evenly. It’s ideal for reworking thin-core or flex-rigid assemblies.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!