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Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
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UK Plug Power Cord is engineered with cold-forged brass terminals, tin-plated to reduce surface oxidation and contact resistance. Each terminal assembly is validated through contact pressure mapping and temperature rise testing under maximum rated current. This eliminates micro-arcing, which is a frequent failure mode in high-load devices where steady-state current exceeds 10A for extended periods.
UK Plug Power Cord includes harmonized cable types like H05VV-F and H05RN-F with conductor sizes rated for 3G0.75mm² to 3G1.5mm². Insulation resistance and dielectric strength are tested per IEC 60227 standards, with each production batch undergoing 2.5kV AC hi-pot testing to ensure no dielectric breakdown. This ensures consistent insulation performance under repetitive thermal cycling.
UK Plug Power Cord is fitted with BS1362 ceramic fuses designed to interrupt overcurrent faults between 1A and 13A. Fuse performance is validated by pre-arcing and total clearing time tests per IEC 60127. The plug cavity is precision-machined to hold the fuse axially, maintaining reliable thermal conduction and preventing axial misalignment during thermal expansion.
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Supports IEC 60601-compliant power delivery in Class I devices with strict grounding continuity and low leakage current requirements.
Delivers stable 230V AC input with reinforced insulation for dielectric separation in high-sensitivity analytical instruments.
Enables consistent current flow to rack-mounted devices while maintaining low contact resistance and cable management compliance.
Powers electromechanical controls and relays where thermal stability and insulation integrity under cyclic loading are essential.
Provides fused line protection with accurate voltage transfer across variable mechanical orientations and ambient thermal profiles.
Supports compact power delivery with flame-retardant insulation and precision-molded plugs for high-insertion frequency applications.
UK Plug Power Cord used in Class I equipment is tested for ground conductor continuity under 25A current to confirm a resistance below 0.1Ω. Ground pin is bonded via solid crimp to the CPC (circuit protective conductor), minimizing impedance in fault conditions. The cord complies with continuity verification protocols outlined in Clause 12 of BS1363.
UK Plug Power Cord must withstand elevated operating temperatures due to prolonged resistive loading. Thermoplastic or thermoset plug enclosures are tested per Glow Wire Test (GWT) to 850°C, ensuring no ignition or deformation under fault conditions. Dimensional stability is retained after thermal shock and IR reflow exposure to simulate heating near transformers and power filters.
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Frigate uses thermoset or high-grade thermoplastic compounds tested for thermal endurance above 125°C. Each UK Plug Power Cord undergoes thermal cycling tests to simulate operational heat exposure. Contact points are evaluated for temperature rise under full load to prevent terminal oxidation. This ensures thermal stability in environments with continuous power draw.
Frigate uses a four-terminal Kelvin method to measure conductor resistance accurately across all cable lengths. This confirms compliance with EN 50525 conductor sizing for rated currents. Each batch of Power Cord is checked for linear resistance values to prevent voltage drops. This guarantees consistent electrical performance across extended lengths.
All plug pins are checked using coordinate measuring machines (CMM) for conformity to BS1363 tolerances. Frigate ensures insertion and withdrawal forces fall within specified parameters. UK Plug Power Cord assemblies are sampled for dimensional stability after molding. This process prevents poor fit or damage to mating sockets.
Frigate subjects each UK Plug Power Cord to tensile pull tests exceeding 50N along the axial direction of the cable. The strain relief system is validated under torque and flex conditions. This ensures cable jacket and internal connections remain intact during installation and operation. Fatigue testing confirms mechanical robustness in mobile or industrial setups.
Frigate installs BS1362 ceramic fuses and verifies their interrupt rating through pre-arcing and total clearing time analysis. Each fuse is matched to the conductor’s ampacity and expected equipment load. UK Plug Power Cord assemblies are subjected to simulated overcurrent faults to confirm fuse behavior. This prevents premature disconnection and protects downstream electronics effectively.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!