Engine mounts, chassis parts, and machined components for assembly lines.
Thrust reverser latches, bolt carrier assemblies, and fasteners for aircraft and defense sector.
Connector housings, EMI shielding brackets and lightweight chassis for industrial electronics parts.
Precision housings, actuator frames, and armature linkages for automation systems.
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Orthopedic implant screws, surgical drill guides and enclosures for sterile environments.
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Valve bodies, flange blocks, and downhole drilling components.
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CNC machining delivers micron precision and tight tolerances for complex geometry.
Optimized for mass production, high-volume machining utilizes advanced automation and process control to ensure consistent quality, tight tolerances, and superior cost efficiency at scale.
Designed for precision-driven applications, low-volume machining supports prototype development and limited production runs with high accuracy, rapid iteration, and reduced tooling requirements.
The internal profile of the Pneumatic Quick Exhaust Orifice Plate is precisely engineered to manage pressure decay in a controlled manner, avoiding flow turbulence and shock propagation. Orifice sizing is matched to the cylinder’s Cv requirements, ensuring that pressure release occurs uniformly across cycles. This level of control becomes necessary in applications demanding tightly synchronized multi-axis pneumatic systems with variable stroke lengths and velocities.
The Pneumatic Quick Exhaust Orifice Plate has no moving parts, making it immune to common mechanical wear or seal degradation issues seen in traditional quick exhaust valves. Its passive flow-based operation ensures consistent performance across millions of cycles, even in harsh industrial environments where particulate contamination or lubrication inconsistency would normally compromise mechanical valve integrity.
By introducing a fixed flow resistance at the exhaust port, the Pneumatic Quick Exhaust Orifice Plate acts as a passive impedance barrier, helping to decouple upstream and downstream pressure fluctuations. This characteristic is essential when maintaining actuation sequence timing under variable load conditions or when working with parallel cylinders in coordinated motion. It supports pressure zone integrity without adding complexity to the pneumatic logic.
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Enables faster cylinder return strokes, improving cycle times in repetitive linear operations like pressing, riveting, or component indexing.
Reduces exhaust lag in end-effector actuators, supporting high-speed part transfer in synchronized multi-axis handling equipment.
Improves actuation response in compact tooling setups where space limitations prevent use of full-size quick exhaust valves.
Stabilizes exhaust flow in high-cycle sealing and clamping stations, maintaining consistent pressure profiles during stroke transitions.
Supports rapid actuator cycling for fabric tensioning or cutting units where precise exhaust timing is required under continuous operation.
Maintains timing accuracy in pneumatic diverter arms by preventing exhaust backpressure during rapid directional shifts.
The Pneumatic Quick Exhaust Orifice Plate is designed for inline integration between the actuator and fitting interface, occupying minimal physical space while delivering high exhaust performance. This compact form factor supports systems with strict dimensional constraints such as robotic end-effectors, panel-mounted assemblies, or embedded tooling blocks. Its installation does not require rerouting of pneumatic lines or additional bracketry.
The Pneumatic Quick Exhaust Orifice Plate maintains a stable exhaust profile regardless of downstream backpressure variation caused by fluctuating loads or line obstructions. This ensures that actuator retraction occurs at a consistent rate, supporting more predictable control behavior. Applications involving dynamic mass shifts, such as vertical lifts or telescopic slides, benefit from this exhaust consistency to avoid timing errors or actuator drift.
Check all our Frequently Asked Question
Frigate evaluates port thread specifications, sealing surfaces, and mounting tolerances to ensure proper plate-to-cylinder alignment. Custom plates can be machined to match special bore sizes or manifold interfaces. This ensures consistent exhaust performance even in non-standard actuator setups. Compatibility is validated through CAD fitment checks and pneumatic simulation data.
Frigate uses optimized orifice profiles to maintain steady Cv values under fluctuating upstream pressures. The passive design allows uninterrupted flow without fatigue-related failure modes. All plates are validated using high-cycle endurance testing under thermal and pressure stress conditions. This ensures stable exhaust behavior over extended duty cycles.
Yes, Frigate offers orifice plates calibrated for low-pressure pneumatic environments requiring precise exhaust metering. Plate geometry is adjusted to prevent under-damped motion or actuator bounce at reduced pressures. Flow simulations are used to match orifice dimensions with required exhaust times. Final Cv values are confirmed through bench testing.
Frigate manufactures orifice plates from vibration-resistant materials such as anodized aluminum or hardened stainless steel. Surface finish and mounting face flatness are controlled to prevent loosening or leakage under mechanical shock. Each unit undergoes resonance testing under simulated motion profiles. This ensures operational integrity in mobile or vehicular pneumatic assemblies.
Each orifice plate is tested for dimensional accuracy using CNC-based metrology systems. Flow characteristics are verified through leak testing and Cv validation under pressurized air. Visual inspections confirm burr-free edges and sealing surface integrity. Batch traceability is maintained through serial coding for performance tracking and replacement planning.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
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